The manufacture of earth colours : $b With thirty-one illustrationsBersch, Josef
Science
The manufacture of earth colours : $b With thirty-one illustrations
Bersch, Josef
Coloring matter; Pigments
According to this hypothesis, therefore, the addition of common salt
in the calcination of colcothar is less for the purpose of maintaining
a uniform temperature within certain limits than for decomposing the
basic ferric sulphate present and inducing the formation of a product
consisting entirely of pure ferric oxide. The various tones obtained
are due to the varying length of exposure to the heat.
The following method is pursued in the conversion of colcothar into
iron pigments on a manufacturing scale. The crude colcothar from the
sulphuric acid plant is ground, as finely as possible, in ordinary
mills, and the resulting soft powder is intimately mixed with salt,
2, 4 or 6% being the usual proportions added. The calcination is
ordinarily continued for six hours in the case of the mixture
containing the largest amount of salt; but only two hours, or even one,
for the other mixtures.
The operation is carried on in earthenware pipes, a large number of
which (up to sixty) are built into a furnace. The latter is fired very
carefully, the temperature being raised only very gradually, since
experience has shown that much better coloured products are obtained in
this way than by raising the mass quickly to a high temperature.
When incandescent ferric oxide is allowed to cool down with
unrestricted access of air, the colour is not nearly so bright as when
air is excluded during the cooling. Since air has no action on ferric
oxide, this remarkable phenomenon cannot be due to the presence of
the air, but probably to the influence exerted by the rapid change
of temperature on the arrangement of the finest particles of the
oxide. Nevertheless, some manufacturers hold that rapid cooling, with
restricted access of air, improves the colour.
To exclude air from the ferric oxide during calcination, the open ends
of the pipes are flanged and covered with close-fitting plates, which
are luted with clay. The expansion of the internal air as it grows hot
would burst the pipes unless a means of escape were provided, which
consists in leaving small vent holes in the cover plates.
As previously mentioned, calcined ferric oxide is very inert,
chemically, so that, when the calcination has been strong, prolonged
boiling with the most powerful acids is needed to bring the oxide into
solution. If the heating has been continued up to the strongest white
heat, and the ferric oxide maintained in that condition for several
hours, even hot sulphuric acid will have only a slight effect on the
oxide, and the only way to make it more readily soluble is by fusion
with potassium bisulphate.
Now indifference to chemical action is just the property required of a
pigment for fine work; and in this respect, the ferric oxide colours
are superior to all others. The gradations of tone that can be obtained
from ferric oxide by varying the calcination are very numerous,
comprising all between iron red, red-brown and pure violet.
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