The manufacture of mineral and lake pigments : $b Containing directions for the manufacture of all artificial artists' and painters' colours, enamel colours, soot and metallic pigmentsBersch, Josef
Science
The manufacture of mineral and lake pigments : $b Containing directions for the manufacture of all artificial artists' and painters' colours, enamel colours, soot and metallic pigments
Bersch, Josef
Dyes and dyeing; Pigments
Even the purest kaolin contains certain impurities, of which quartz
sand is the principal and the least harmful. Before kaolin can be
used in the ultramarine manufacture it must always be purified by
levigation; it is then ignited at a low temperature and powdered under
stamps or in mills. The other materials required are generally produced
by the chemical works in a condition of such purity that they can be at
once used.
Occasionally Glauber’s salt contains iron, which would spoil the shade
of the ultramarine. The iron can be easily removed by dissolving the
crystallised salt in water, adding a little milk of lime and leaving
the liquid for several days, stirring frequently. The lime neutralises
every trace of free acid, and at the same time produces an ochre-yellow
precipitate of ferric hydrate. The solution of Glauber’s salt thus
freed from iron is evaporated in reverberatory furnaces, in which
the salt is then calcined. This operation is not only simpler than
evaporating the solution in iron pans to crystallisation and subjecting
the dried salt alone to calcination, but it also guards against fresh
contamination by iron, which might be caused by the use of iron
evaporating pans.
The sulphur and coal are employed in a soft powder, which is most
readily obtained by placing the coarsely powdered materials in rotating
drums containing a number of iron balls. By continued rotation the
materials are converted to any desired degree of fineness without the
production of dust. The powder is then put through fine sieves by which
the larger particles are retained.
The proportions in which the raw materials are mixed vary within
certain limits; fixed quantities can only be given for a kaolin of
definite composition. Definite formulæ are known by which ultramarine
is made, but these can only be regarded as approximate. The proportions
employed by French manufacturers differ considerably from those usual
in German works. This variation is chiefly due to the difference in
the composition of the kaolin employed in the two countries.
From the composition of the different mixtures one conclusion may be
drawn with certainty—sufficient sodium is always used to neutralise
half the silicic acid of the kaolin and to form some quantity of
sodium sulphur compounds. In the successful process of the German
makers a portion of the soda unites with the silica during heating. By
the action of the coal on the Glauber’s salt it is reduced to sodium
sulphide, which, since sulphur is present, unites with a further
quantity of that element. The sodium sulphur compounds then unite with
the silicates of aluminium and sodium to form a green compound, which
is converted into blue ultramarine by a further treatment with sulphur
in the presence of air.
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