The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulpHier, W. G. (Wayland Gladstone)
Science
The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulp
Hier, W. G. (Wayland Gladstone)
Tomato products
The cold pulping method is probably the most common, and requires less
equipment than the hot method, with results that are considered by many
packers just as good, if the pulp machine is operated by a careful man
who will not feed it too fast, and who will keep it clean. Sometimes,
with this method, the tomatoes are run through a crusher before pulping,
and sometimes not.
Care of Cyclone
It is important that the outlet from the receiving box under the cyclone
be directly from the bottom, and not from the side of the box near the
bottom. The box must drain completely so as not to leave any tomato
juice lying in it to ferment. A tapering enamel lined receptacle which
drains itself completely is best to use under the cyclone.
The steam hose should be turned into both the cyclone and receiving box
several times during the day to arrest growths of micro-organisms, and
clean out adhering tomato fiber. It is particularly important to do this
just before the noon hour, as considerable fermentation can take place
in the cyclone during that hour if it is not cleaned out beforehand.
Hot Pulping
By the hot pulping method the tomatoes are conveyed, usually by means of
a series of “flights,” or a bucket conveyor, to “breaking tanks” which
are arranged above the cyclones. These “breaking tanks” hold about 1000
gallons, and are usually constructed of cypress. At the bottom of the
tank are open brass steam pipes running horizontally in four directions.
These pipes are about two feet in length, and are open at the ends so
that the steam comes directly in contact with the tomatoes. The tomatoes
are conveyed direct from the sorting belt to the “breaking tanks,” and
as soon as the brass pipes are covered the steam is turned on full and
the breaking up process begins. It usually takes about 30 minutes to
break up the tomatoes, and they are then cycloned. The tank should have
a concave bottom and large outlet, preferably 3 inch, so that the broken
up tomatoes can be let out of the tank easily. Iron pipes should, of
course, be avoided, as the acid of the tomato attacks the iron,
producing an iron salt which is apt to discolor the product,
particularly if it is to be used for catsup, and this dissolved iron
comes in contact with the tannic acid of the spices. This will be
discussed further under the manufacture of catsup.
Some packers object to brass and copper coming in contact with the
tomatoes on account of the slight amount of copper which goes into
solution by the action of the tomato acid. In the case of the “breaking
tank,” however, the few short brass pipes offer a very small surface to
the action of the tomato acid, and the amount of metal dissolved would
be negligible. These brass pipes can be plated with tin if it is desired
to avoid contact with brass altogether, and this is frequently done.
Advantages Claimed for Hot Pulping
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