The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulpHier, W. G. (Wayland Gladstone)
Science
The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulp
Hier, W. G. (Wayland Gladstone)
Tomato products
Practically all of the tomato products made in this country are cooked
in an open kettle under atmospheric pressure—either a copper-jacketed
kettle, or a tank with a closed coil. The vacuum pan is used, however,
in several plants, and makes a very high grade product—a better product
as a rule than can be made by condensing under atmospheric pressure.
When tomato juice is condensed in vacuum it boils at anywhere from 54
degrees F. to 175 degrees F., depending upon the degree of vacuum
obtained. At sea level, under atmospheric pressure, it boils at 212
degrees F. By employing a low temperature, and condensing rapidly, which
can be done in the vacuum pan, the natural bright red color of the
tomatoes is affected very little by the cooking. High temperatures and
continued boiling are the agents which destroy tomato color as well as
flavor. The vacuum pan produces a pulp of not only fine color, but of
very fine flavor. The reason the vacuum method is not used more
frequently than it is is undoubtedly due to the difficulty in getting
the vacuum equipment, and also to the expense of the equipment when it
can be obtained.
Types of Open Kettles
The open kettle method produces a very satisfactory product when the
proper precautions are taken, and if the cooking and subsequent
processes are carried out intelligently, the finished product compares
very favorably with that which is condensed in vacuum. The types of
kettles in most common use are the copper jacketed kettle, the
glass-lined tank with closed copper coil, and the cypress tank with
closed copper coil. All of these give good results where the jacket or
coil is properly constructed, the steam trap is of the right type and
takes care of all of the condensation without allowing it to back up
into the coil, and the kettle has a good head of steam so that a
vigorous boil can be maintained throughout the cooking.
Steam Pressure
If the steam pressure at the boiler is kept above 75 lbs., and too much
is not lost by radiation from uncovered pipes, and by leaks at poorly
packed flanges, etc., there should be no difficulty in maintaining a
vigorous boil. The evaporation should be so rapid that the vaporizing
steam will burn the hand, even if placed over the kettle for a second.
If you can hold your hand over a kettle of boiling pulp, even for a few
seconds, you can be sure that you are not getting a proper boil. A
pressure of 100 lbs. is, of course, to be preferred to 75, as it will
effect a quicker condensation, however there is not a large percentage
of boilers in tomato pulp plants that are permitted to carry as much as
100 lbs.
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