The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulpHier, W. G. (Wayland Gladstone)
Science
The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulp
Hier, W. G. (Wayland Gladstone)
Tomato products
The kind of vinegar usually used in catsup is the strong distilled
vinegar—about 100 grain, which contains 10 per cent of acetic acid. The
stronger the vinegar, the better, as the weaker vinegars require too
much volume to be handled, and dilute the catsup too much when they are
added.
Most manufacturers buy their vinegar in barrels. However, some of the
larger ones have it shipped in tank cars from which it is pumped at the
factory into a large storage tank, and siphoned off as needed. This is
the better way when it is used in large enough quantities to warrant
buying it in this manner. Barreled vinegar often contains very finely
divided charcoal, which is sometimes hard to strain out; the barrels are
often full of nails from which the vinegar dissolves iron, and this
iron, in combination with the tannic acid of spices, produces a chemical
compound (iron tannate) which is as black as ink; and sometimes the
barrels contain some foreign liquid, which was left in them when they
were filled with vinegar. The use of barrels also requires a lot of
handling, and the waste by evaporation through the wood is considerable
when the vinegar is held over a long time. One might imagine that the
evaporation from a large storage tank would be greater than from
barrels. However, such is not the case, as there is much more surface
per gallon for evaporation in the barrel than in the large tank. Vinegar
shipped in tank cars is free from contamination and is easily and
economically handled. Barreled vinegar should always be strained through
fine cheesecloth.
Transference of Vinegar
The use of steam pumps and ejectors, in fact any kind of steam appliance
for hoisting vinegar, should not be used, as the steam passes into the
vinegar, dissolves in it, and dilutes it. If you pump 100–grain vinegar
into a storage tank with a steam pump you may find that you have
90–grain when you get it up there. If it is necessary to pump the
vinegar, and it usually is, a small electric pump should be used. Either
enamel lined or wooden pipe should be used for vinegar. All iron pipe
and fittings should be eliminated.
Adding the Vinegar
Vinegar should be added about three minutes before the batch is done. To
do this it is usually necessary to cook the catsup just a shade heavier
before the vinegar is added than it will be when it is done. If a
hydrometer is used, about two degrees is enough. Five minutes should be
the outside limit for cooking the vinegar. Vinegar is a volatile liquid
and vaporizes rapidly. It should therefore only be cooked long enough to
insure its being thoroughly incorporated in the catsup, and three
minutes boiling is ample for this purpose. For a 100–gallon batch, 10½
gallons of 100 grain vinegar is about the right amount, and when
properly added will give an average total acidity of about 1.25 per cent
calculated as acetic acid.
Acidity
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