The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulpHier, W. G. (Wayland Gladstone)
Science
The Manufacture of Tomato Products: Including whole tomato pulp or puree, tomato catsup, chili sauce, tomato soup, trimming pulp
Hier, W. G. (Wayland Gladstone)
Tomato products
It should be understood that this total acidity will by no means be
constant, as there is such a great variation in the natural acidity of
tomatoes. Tomato pulp made from tomatoes all grown in the same locality,
and condensed to a specific gravity of 1.035, will run as low as 0.40
per cent in natural acidity, and as high as 0.70 per cent. This will
cause the total acidity of the catsup to vary accordingly. When in doubt
as to whether you are getting the proper acidity, send samples to a
chemist and have the acetic acidity determined. This is the acidity of
the vinegar alone. It should not run below 0.60 per cent. This figure
should be taken as the absolute minimum for acetic acidity.
Testing the Finishing Point
For testing the finishing point of catsup I recommend either testing by
the eye or the hydrometer method as described under the testing of pulp.
The eye cannot often be relied upon, although some experienced cooks are
very good at judging by the eye, and they do not need a mechanical
device of any kind. The specific gravity determination by weight, and
cooking to a certain gauge, or for a certain length of time, will not do
at all for catsup. I have used the hydrometer method on catsup for a
number of years, and it is entirely satisfactory. A little experimenting
will indicate the number of degrees on the hydrometer, when immersed in
the hot catsup, at which the catsup is heavy enough so that it will be
of the right thickness when cold. After this point has been determined
every batch should be almost exactly alike if it is cooked to this
point.
Holding Batches
Catsup should not be held in the cooking kettle very long, as the sugar
is apt to caramelize where the catsup is in contact with the hot surface
of the kettle or coil. Also, the air darkens it somewhat. Of course, if
the jacket or coil is completely exhausted, and the valves are
absolutely tight, there should not be this burning or caramelization
while holding a batch. However, there is often a very slight leak in the
valve, and the coil or jacket is thus kept hot constantly. The quicker
the cooked batch is let out of the kettle, the better.
Making Catsup From Pulp
Many catsup makers make their catsup from pulp altogether. They feel
that during the season they have their hands full packing pulp, and they
can work this pulp up into catsup during the winter months when there
would otherwise be little or nothing to do. When pulp is used, about 29
5–gal. cans of specific gravity 1.035 is sufficient for a batch of
catsup of 100 gallons. Do not add water to the pulp, even if it is a
little heavy. The only danger from not getting a very long cook is that
there will not be a very complete extraction of the spices, when whole
spices are used in a sack. If, however, each spice bag is cooked in two
batches, this danger is greatly minimized.
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