You see these shops, one by one, in care of an expert guide. You see the
wooden patterns going to the blast furnaces at the foundries and to the
sullen tappings of the trip-hammers. You leave the blacksmiths and stand
for a moment--not long--under the terrific din of the boiler-makers. The
boiler, the great trunk of the locomotive, is built of steel plate--plate
that is the very pride of the rolling-mills. In some foreign lands, copper
fire-boxes are demanded; but the real American locomotive has these also
of steel.
The steel plates are rolled to form the boiler itself, flanged by
angle-workers into the square fire-box. Finally the boiler and the
fire-box are riveted together, section by section--made as fast by steel
thread as man's ingenuity can make them. Together they form a unit.
Another unit is being formed in an adjacent shop, the solidly welded steel
frame in which the boiler shall yet set, and to which truck and drivers
will be firmly fastened. Forward on this frame will sit the cylinders; in
another corner of this shop they are being made ready. Cast-iron still
remains the best material for the cylinders and the steam-chests. These
are cast in one piece and the rule holds good where there are two
cylinders, as in the case of the compounds. The cylinders, and steam-chest
for one side and half the "saddle" of the locomotive, upon which the
forward end of the boiler rests, are nowadays generally made in a single
casting. After that it is a simple enough matter to smooth down the outer
surface, bore the cylinders to perfect surfacing, and line the
steam-chests with a bushing that can be readily removed once it is worn
out.
The driving-wheels are an important detail of the construction of the
locomotive. They are made in rough castings--of steel for fast passenger
engines, and of iron for other forms of motive power--and are then made
true in giant lathes. The steel tires are shrunk on the wheels, a work of
astounding nicety; and in turn the wheels themselves are heated and shrunk
upon the axles--of the best steel that man can forge. To place these
wheels upon the axles is hair-line work. A 9-inch hub receives an axle
just 8.973 inches--no more, no less--in diameter. It is keyed and then
under the slight expansion of a gentle heat it is rammed upon the
axle-end. It goes on to stay, and stay it must.
From all these shops, a busy industrial railroad brings the different
parts to the great and busy hall of the erecting-shop, a vast place of
vast distances and filled always with the noisy clatter of great industry.
Here the different parts, which have been carefully built by skilled
artisans, are assembled into the finished whole. The cylinders and
saddle-halves are placed and firmly riveted together. Into the collar of
that saddle a giant overhead crane carefully sets the boiler and the
fire-box. They are quickly riveted to the upper flange of the saddle: the
locomotive is coming into a semblance of itself.
Public-domain text, read in full here on John Shaqi.
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