The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
_Heat_ effects remarkable changes in the physical character of clays;
the most important of these have already been noted. At a gentle heat,
the clay is dried and retains most of its power of becoming plastic when
moistened; very little, if any, decomposition occurs. At a higher
temperature it loses its 'combined water,' the clay molecule apparently
dissociating, and a hard stony mass--consisting of particles of free
silica and free alumina cemented together by the more easily fusible
impurities present--is formed. If the heating is continued the hardness
of the material is increased owing to more molten silicate having been
produced from the impurities present, and on cooling, its tensile
strength and resistance to crushing will be found to be enormously
greater than those of the original clay. All potential plasticity is
destroyed by heating to 700° C. and no method of restoring it has yet
been devised. As clays are abundant, this is not a serious disadvantage
for the specially desired characteristics of bricks, terra-cotta,
pottery and porcelain are all such as to be incompatible with
plasticity. The latter is extremely valuable in the shaping of the wares
mentioned, but after the manufacture is completed, the destruction of
the plasticity is an essential feature of their usefulness.
If the heating is very prolonged or is repeated several times, clays
change other of their physical characters and become brittle and liable
to crack under sudden changes of temperature. This is partly due to the
further fusion (vitrification) which occurs and partly to the formation
of crystalline silicates, notably _Sillimanite_ (13).
The extent to which clays are ordinarily heated and the conditions under
which they are cooled do not usually induce the formation of crystals;
the object of the clayworker being to produce a homogeneous mass, the
particles of which are securely held together. The result is that burned
clay products are usually composed of amorphous particles cemented by a
glass-like material formed by the fusion of some of the mineral
ingredients of the original substance. The silicates formed are,
therefore, in a condition of solid, super-cooled solution in which the
tendency to crystallize is restrained by viscosity.
On raising the temperature of firing or on prolonging the heating at the
previous maximum temperature the viscosity of the fused portion is
diminished and crystallization may then occur. The facility with which
crystallization occurs varies greatly with the composition of the fused
material, those silicates which are rich in lime and magnesia
crystallizing more readily than those containing potash or soda. Vogt
has stated that small quantities of alumina promote the formation of a
glassy structure, and Morozewicz has shown that a large excess of this
substance must be present if crystallization is to occur.
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