The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
The clays used in Great Britain for the manufacture of the best
stoneware are the Devonshire and Dorset ball clays, the upper portions
of these deposits being used for this purpose as they are somewhat less
pure than the lower portions used in the manufacture of white ware. For
coarser grades of stoneware, clays of other geological formations are
employed, especially where the finished ware may be coloured, as the
purity of the clay is of less importance. Providing a clay has a
sufficiently long vitrification range, a suitable colour when burned,
and that it is capable of being readily formed into the desired shapes,
its composition and origin are of small importance to the stoneware
manufacturer. In actual practice, however, the number of sources of good
stoneware clay is distinctly limited, and many manufacturers are thus
compelled to add suitable fluxes to refractory clays in order to meet
some of their customers' requirements. For this purpose a mixture of
fireclay with finely powdered felspar or Cornish stone is used.
Chalk--which is a cheaper and more powerful flux--or powdered glass
cannot be used as the range of vitrification of the mixture would be too
short.
Some manufacturers take the opposite course and add fireclay, flint, or
other refractory material to a readily fusible clay. This is
satisfactory if the latter clay is relatively low in lime and owes its
fusibility to potash, soda or magnesia in the form of mica or felspar.
The mica and felspar grains enter so slowly into combination with the
clay that a long range of vitrification occurs, whereas with lime, or
with some other soda and potash compounds, the combination occurs with
great rapidity and the shape of the ware is spoiled.
The =refractory clays= are commonly known as _fireclays_ on account of
their resistance to heat. The china clays and kaolins are also
refractory, but are too expensive and are not sufficiently plastic to be
used commercially in the same manner as fireclays, except to a very
limited extent, though bricks have been made for many years from the
inferior portions of china clay rock at Tregoning Hill in Cornwall.
The geological occurrence of the fireclays of the Coal Measures has
already been described on p. 53. In addition, there are the refractory
clays occurring in pockets or depressions in the Mountain Limestone of
North Wales, Staffordshire, Derbyshire and Ireland, which consist of
siliceous clays and sands, the insoluble residue of the local
dissolution of the limestone, intermixed with the débris of the
overlying Millstone Grit (see p. 54). These clays and sands can be mixed
to produce bricks of remarkably low shrinkage, but the pockets are only
large enough to enable comparatively small works to be erected and the
clays are so irregular both in composition and distribution as to render
their use somewhat speculative.
Public-domain text, read in full here on John Shaqi.
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