The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
A third type of refractory clay--termed _flint clay_--is used in large
quantities in the United States, but is seldom found in Great Britain.
When moistened, flint clays do not soften, but remain hard and
flint-like with a smooth shell-like fracture. For use they are ground
extremely fine, but even then they develop little plasticity. They are
considered by Ries (6) to have been formed by solution and
re-precipitation of the clay subsequent to its primary formation, in a
manner similar to flint. They are somewhat rich in alumina and many
contain crystals of pholerite (Al2O3·2SiO2·3H2O).
The Coal Measure fireclays (p. 53)--which are by far the most
important--are divided into two sections by the coal seams, those above
the coal being shaly and fissile in structure whilst those below
(_underclays_) are without any distinct lamination. Both these clays
may be equally refractory, but the underclays are those to which the
term fireclay is usually applied. The lowest portions are usually more
silicious and in some areas are so rich in silica as to be more
appropriately termed silica rock or _ganister_. Fireclays may, in fact,
be looked upon as a special term for the grey clays of the Coal
Measures, interstratified with and generally in close proximity to the
seams of coal. They are known locally as _clunches_ and _underclays_ and
were at one time supposed to represent the soil that produced the
vegetation from which the coal was formed, but are now considered by
many authorities to be of estuarine origin.
It is important to notice that whilst the coals almost invariably occur
in association with underclays, some fireclays are found at a
considerable distance from coal.
The fireclays of the Coal Measures have a composition varying within
comparatively wide limits even in contiguous strata; those chiefly used
having an average of 20 to 30 per cent. of alumina and 50 to 70 per
cent. of silica. They appear to consist of a mixture of clay and quartz
with a small proportion of other minerals, but in some of them a portion
of the clay is replaced by halloysite--another hydro-alumino-silicate
with the formula
H6Al2Si2O10 or Al2O3.2SiO2.3H2O.
Their grey colour is largely due to vegetable (carbonaceous) matter and
to iron compounds. The latter--usually in the form of pyrites--is
detrimental to the quality of the goods as it forms a readily fusible
slag. Unlike the iron in red-burning clays it can seldom be completely
oxidized and so rendered harmless. The fireclays must therefore be
carefully selected by the miners.
On the Continent, and to a much smaller extent in Great Britain,
refractory articles are made from mixtures of grog or burned fireclay
with just sufficient raw clay to form a mass of the required strength.
For this purpose a highly plastic, refractory clay is required and the
Tertiary ball clays of Devon and Dorset (p. 64) are particularly
suitable.
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