The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
The most serious impurities in refractory clays are lime, magnesia,
soda, potash and titanium and their compounds as they lower the
refractoriness of the material. Iron, in the state of ferric oxide is of
less importance, but pyrites and all ferrous compounds are particularly
objectionable. Pyritic and calcareous nodules may, to a large extent, be
removed by picking, and by throwing away lumps in which they are seen to
occur. There is, at present, no other means of removing them.
Fireclays may be ground directly they come from the mine, but it is
usually better to expose them to the action of the weather as this
effects various chemical and physical changes within the material,
which improves its quality as well as reduces the power required to
crush it.
To take full advantage of the refractory qualities of a clay it is
necessary to select it with skill, prepare and mould it with care, to
burn it slowly and steadily, to finish the heating at a sufficiently
high temperature and to cool the ware slowly.
Rapidly heated fireclay is seldom so resistant to heat under commercial
conditions as that which has been more steadily fired. Rapid or
irregular heating causes an irregular formation and distribution of the
fused material during the process of vitrification (p. 37) and so
produces goods which are too tender to be durable. It is, therefore,
necessary to exercise great care in the firing.
=Shales= are rocks which have been subjected to considerable pressure
subsequent to their deposition and are, consequently, laminated and more
readily split in one direction than in others. Some shales are almost
entirely composed of silica or calcareous matter, but many others are
rich in clay, the term referring to physical structure and not to
chemical composition. The clay-shales occur chiefly in the Silurian and
Carboniferous formations, the latter being more generally used by
clayworkers.
Clay-shales are valued according to (_a_) the proportion of oil which
can be distilled from them, those rich in this respect being termed _oil
shales_; (_b_) the colour when burned, as in _brickmaking and
terra-cotta shales_; (_c_) the refractoriness, as in _fireclay shales_
and (_d_) the facility with which they are decomposed on exposure or on
heating and form sulphuric acid as in _alum shales_.
_Oil shales_ contain so much carbonaceous matter that on distillation at
a low red heat they yield commercially remunerative quantities of a
crude oil termed _shale tar_. In composition they are intermediate
between cannel coal and a purely mineral shale. To be of value they
should not yield less than 30 gallons of crude oil per ton of shale,
with ammonia and illuminating gas as by-products. They are of Silurian,
Carboniferous or Oolitic origin, the Kimeridge shale associated with the
last-named being very valuable in this respect.
The most important oil shales occur in Scotland.
The _fireclay shales_ have already been described on pages 53 and 116.
Public-domain text, read in full here on John Shaqi.
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