The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
The _brickmaking shales_ are those which are sufficiently rich in clay
to form a plastic paste when ground and mixed with water. They can be
made into bricks of excellent colour and great strength, but for this
purpose require the use of powerful crushing and mixing machinery. They
are usually converted into a stiff paste of only moderate plasticity and
are then moulded by machinery in specially designed presses, though some
firebricks are made from crushed shale mixed into a soft paste with
water and afterwards moulded by hand. Some shales, such as the _knotts_
at Fletton near Peterborough are not made into a paste, the moist
powdered shale being pressed into bricks by very powerful machinery.
Brickmaking shales may be found in any of the older geological
formations, though they occur chiefly in the Silurian, Permian,
Carboniferous and Jurassic systems. The purer shales of the Coal
Measures burn to an agreeable cream or buff colour, the less pure ones
and those of the other formations mentioned produce articles of a
brick-red or blue-grey colour.
Where the shales are of exceptionally fine grain and their colour when
burned is very uniform and of a pleasing tint they are known as
_terra-cotta_ shales, the red terra-cottas being chiefly made from those
occurring in Wales and the buff ones from the lower grade fireclays of
the Coal Measures.
_Alum shales_ are characterised by a high proportion of pyrites, which,
on roasting, form ferrous sulphate and sulphuric acid. The latter
combines with the alumina in the shale and when the roasted ore is
extracted with water a solution of iron sulphate and aluminium sulphate
is obtained. From this solution (after partial evaporation) alum
crystals are obtained by the addition of potassium or ammonium sulphate.
The chief alum shales are those of the Silurian formation in Scotland
and Scandinavia. The Liassic shales of Whitby were at one time an
equally important source of alum.
During recent years a large amount of alum has been obtained from other
sources or has been made from the lower grade Dorset and Devonshire ball
clays by calcining them and then treating them with sulphuric acid.
These clays being almost free from iron compounds yield a much purer
alum at a lower cost.
Public-domain text, read in full here on John Shaqi.
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