The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
The introduction of machinery in place of hand-moulding and of kilns
instead of clamps has greatly raised the standard of strength, accuracy
in shape and uniformity in colour in many districts, and many builders
in the Midlands now expect to sort out from the 'common bricks'
purchased, a sufficient number of superior quality to furnish all the
'facing bricks' they require. Apart from this, and in districts where
buildings are faced with stone or with bricks of a superior quality, the
'stock' or 'common brick' may be made from almost any clay which will
bear drying and heating to redness without shrinking excessively or
cracking. A linear shrinkage of 1 in. per foot (= 8-1/2 per cent.) may
be regarded as the maximum with most materials used for brickmaking.
Clays which shrink more than this must have a suitable quantity of grog,
sand, chalk, ashes or other suitable non-plastic material added.
If the clay contains much ferric oxide it will produce red or brown
bricks according to the temperature reached in the kiln, but if much
chalk is also present (or is added purposely) a combined
lime-iron-silicate is produced and the bricks will be white in colour.
If only a small percentage of ferric oxide is present a clay will
produce buff bricks, which will be spotted with minute black specks or
larger masses of a greyish black slag if pyrites are also present or if
ferrous silicate has been produced by the reduction of the iron
compounds and their subsequent combination with silica.
Further information on brick earths will be found on page 67.
A description of the processes used in the manufacture of bricks being
outside the scope of the present work, the reader requiring information
on this subject should consult _Modern Brickmaking_ (25) or some similar
treatise.
_Roofing tiles_ require clays of finer texture than those which may be
made into bricks. Stones, if present, must be removed by washing or
other treatment, as it is seldom that they can be crushed to a
sufficiently fine powder, unless only rough work is required. If
sufficiently fine, the clay used for roofing tiles may be precisely the
same as that used for bricks and is treated in a similar manner. It
must, however, be of such a nature that it will not warp or twist during
the burning; it must, therefore, have a long range of vitrification (p.
38).
_Terra-cotta_ is an Italian term signifying baked earth, but its meaning
is now limited to those articles made of clay which are not classed as
pottery, such as statues, large vases, pillars, etc., modelled work used
in architecture, or for external decoration. Although the distinction
cannot be rigidly maintained, articles made of clay may be roughly
divided into
(_a_) Pottery (_faience_) and porcelain (glazed),
(_b_) Terra-cotta (unglazed),
(_c_) Bricks and unglazed tiles devoid of decoration.
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