The Natural History of ClaySearle, Alfred B. (Alfred Broadhead)
Science
The Natural History of Clay
Searle, Alfred B. (Alfred Broadhead)
Clay
In this sense, terra-cotta occupies an intermediate position between
pottery and bricks, but no satisfactory definition has yet been found
for it. Thus, bricks with a modelled or moulded ornament are, strictly,
terra-cotta, yet are not so named, and some pottery is unglazed and yet
is never classed as terra-cotta, whilst glazed bricks are never regarded
as pottery. Again during the past few years, what is termed 'glazed
terra-cotta' has been largely used for architectural purposes, yet this
is really 'faience.'
Although this overlapping of terms may appear confusing to the reader,
it does not cause any appreciable amount of inconvenience to the
manufacturers or users, as it is not difficult for a practical
clayworker to decide in which of the three classes mentioned a given
article should be placed.
Partly on account of the lesser weight, but chiefly in order to reduce
the tendency to crack and to facilitate drying and burning, terra-cotta
articles are usually made hollow.
It is necessary that clays used in the manufacture of terra-cotta should
be of so fine a texture that the finest modelling can be executed. Such
clays occur naturally in several geological formations, and some may be
prepared from coarser materials by careful washing, whereby the larger
grains of sand, stones, etc., are removed. Some shales, when finely
ground, make excellent clays for architectural terra-cotta, portions of
all the better known fireclay deposits being used for this purpose. It
is, however, necessary to use only those shales which are naturally of
fine texture, as mechanical grinding cannot effect a sufficient
sub-division of the particles of some of the coarser shales.
The finer Triassic 'marls' are also admirable for terra-cotta work, the
most famous deposit being the Etruria Marl Series in the Upper Coal
Measures near Ruabon.
The most important characteristics required in terra-cotta clays are
(_a_) fine texture, or at any rate the ability to yield a fine, dense
surface, (_b_) small shrinkage with little tendency to twist, warp or
crack in firing, (_c_) pleasing and uniform colour when fired, and (_d_)
a sufficient proportion of fluxes to make it resistant to weather
without giving a glossy appearance to the finished product.
In large pieces of terra-cotta some irregularity of shape is almost
unavoidable, but, if care is taken in the selection and manipulation of
the material, this need not be unsightly.
The durability of terra-cotta is largely dependent on the nature of the
surface. The most suitable clays, when fired, have a thin 'skin' of
vitrified material which is very resistant to climatic influences, and
so long as this remains intact the ware will continue in perfect
condition. If this 'skin' is removed, rain will penetrate the material
and under the influence of frost may cause rapid disintegration.
Public-domain text, read in full here on John Shaqi.
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