The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
STANDARD SHEET.--Leaving for the present the question of pattern of mark,
one cannot do better by way of introduction than to reproduce the
instructions[8] given generally to estates.
[8] "Handbook on Preparation of Rubber," Rubber Growers' Association, May,
1917, p. 28.
ROLLING AND MARKING OF SHEET RUBBER.--Working with standard latex it is
found that strips of coagulum 1-1/2 inches in thickness require little
rolling to produce sheets of desirable thickness.
(1) The sheets or strips are first given a preliminary rolling with a
heavy hand-roller made of hard wood. The roller is passed once in one
direction, and once in the reverse direction.
(2) The coagulum is then passed through smooth machines twice, once
with the rolls fairly open, and once with a narrower space. It is not
found advisable to close the smooth rolls so tightly that the rubber
is made too hard.
(3) The sheets or strips are then passed once through a pair of
marking rollers. Various types of patterns are used, but the one which
appears to give the most satisfactory results is that known as the
"close-cut spiral." This produces the semblance of a small diamond
pattern on the rubber. The surface of the sheet is raised in
well-defined ridges, which appear to present the maximum drying
surface exposed to the atmosphere of the smoke-house. Thus, not only
is the appearance of the sheet rendered attractive, but also the
period of drying is reduced. Starting with standard latex and
following the procedure here described for rolling and marking, sheets
should be ready for packing in ten or eleven days. If the period is
longer, it is possible that the design or structure of the smoke-house
is at fault.
WHEN TO WORK THE COAGULUM.--Before proceeding to discuss other points the
question remains to be settled as to how long it may be necessary or
advisable to allow the coagulum to remain in the serum before rolling it.
For reasons of practical economy in factory working, it is usual to allow
sheet rubber to remain over night, and the coagulum receives attention
early next morning. During the interval (averaging about eighteen hours),
the coagulum consolidates, leaving an almost clear serum if the correct
quantity of acid has been added to the latex. Any but the very slightest
trace of milkiness in the serum indicates an insufficiency of coagulant. If
the serum is always definitely clear, there may be grounds for believing
that an excess is being used. If the quantity of coagulant has been
calculated to an average nicety, the serum should be just dubiously free
from milkiness.
The firmness gained by the coagulum on standing in the serum overnight
should enable it to be handled next morning without any marked stretching,
and in some estates the rubber is put direct through the first pair of
smooth rolls without a preliminary consolidation by means of hand-rolling.
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