The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
SMOOTH-ROLLING.--It is advised that, after hand-rolling, the coagulum
should be passed through at least two machines having smooth-rolls. On some
estates three such machines are employed. The purpose of this procedure is
to reduce the thickness of the coagulum gradually. The same could be
effected, of course, on one machine; but obviously the distance between the
rolls would have to be readjusted at each operation and for each piece of
coagulum. Apart from the time thus wasted, there is the certainty, in view
of the rough adjustment of the machines, that the chances of obtaining
uniformly thick sheets would be slight.
The machines should be arranged as a battery, with the marking rolls at one
end, so that the operations are consecutive. It is erroneous to imagine
that heavy machines (such as those used in crepe preparation) are required.
Light machinery only is necessary for sheet-making; but any available heavy
smooth-roll machines in a crepeing battery may serve admirably for the
purpose.
MARKING.--Heavy machines are unnecessary for the purpose of putting a
pattern on sheet rubber. If the rubber has been properly prepared a light
pair of rolls is capable of exerting sufficient pressure to cause a good
upstanding pattern.
Rolls are cut in various designs: some with "diamond" grooves on both
rolls; some with grooves of varying width and depth encircling the
circumference of the rolls, thus creating a "stripe" effect on the rubber;
and some with diagonally-cut spiral grooves placed closely together. The
last has the greatest vogue at present, while the first has almost gone out
of favour. An objection lodged against the second design is that the edges
of the grooves sometimes cut through the rubber, so that the dried sheet
divides in strips. It would appear in such instances that either the
coagulum was too thin and soft, or that the grooves had been cut too deeply
and sharply. In any case the choice of a design is an arbitrary matter, and
should depend upon the effect produced on the rate of drying and the
general appearance.
The popular "close-cut spiral" roll is machined with varying measurements,
but the usual design has grooves 1/8 inch wide by 1/8 inch deep and 3/16
inch apart.
Many estates have a particular "brand" cut in the middle of the rolls for
purposes of identification. If this is done it is advised that the main
grooving of the rolls be carried into the "branding" strip; otherwise grip
will be lacking on this portion, and a certain amount of "cockling" of the
sheets will result.
Public-domain text, read in full here on John Shaqi.
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