The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
Sheets are often seen in which the potential effect of the grooving is
reduced to a comparatively flat pattern in place of the desired ridges. The
fault is generally attributed to the shortcomings of the marking rolls.
While it is true that the grooving often deteriorates by friction-wear when
the rolls are running "free," experience generally decides that the
deficiency in the appearance of the rubber should be attributed to faulty
previous preparation rather than to the marking rolls. Sets of rolls have
been changed often without justification or an improved result. It would
always be well to be certain first that the trouble did not emanate from
the fact that the coagulum had been previously rolled so thin and hard that
the rubber could not be squeezed so as to fill the grooves. This has been
found to be a common fault, and the general effect is to delay drying in
spite of the thinness of the rubber.
Again, the trouble may have been due to an incorrect standardisation of the
latex, generally in the direction of too heavy a density (too rich a latex)
being employed. The original thickness of the coagulum would be normal, but
owing to the abnormal rubber-content the effect of passing through the
smooth rolls would be the production of a strip thicker and firmer than
ordinary. If this firmness is appreciable the resistance of the rubber to
the squeezing action of the marking rolls will result in a flat
pattern--_i.e._, the grooves cannot be filled, and the ridges are low.
It is advised that all rolls used in the preparation of sheet rubber should
be at least 18 inches wide, in order to avoid the appearance of thickened
edges which delay drying.
Working with the correct standard of dilution of latex, and following the
procedure indicated in the foregoing paragraphs, the dry sheet should not
exceed an average thickness (over ridges and depressions) of 1/8 inch.
PREPARATION FOR SMOKE-CURING.--It used to be the custom to allow sheet
rubber to air-dry first for periods varying from one to several days.
Naturally moulds were soon formed, and when the sheets were quite
smoke-cured a mass of the dead moulds could be seen, if not over the whole
sheet, at least in the corners of each diamond mark. It has been
demonstrated in practice that there is no advantage in allowing sheets to
air-dry partially before smoking. In fact, to obtain the greatest benefit
from smoke-curing, sheet rubber should be placed in the smoke-house as soon
as possible. The same effect of mould-growth may be noted if the wet sheets
are placed in a smoke-house insufficiently heated.
Other defects may arise which can be traced to faulty treatment of the
marked coagulum prior to hanging in the smoke-house and subsequent to
rolling. These will be enlarged upon in a subsequent section of the book,
and at present it will suffice to indicate the procedure which experience
directs as likely to give the best results.
Public-domain text, read in full here on John Shaqi.
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