The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
The rate of output of scrap-washers will depend mainly upon the speed at
which they are driven, and when ordering the equipment it would be
advisable to state the ordinary speed of the back-shaft, length of drive,
etc. It does not follow that the larger the rate of output, the greater is
the efficiency of the washer. The point is not as to what quantity of
rubber can be taken out per hour, but what quantity is actually freed from
impurities.
It is advisable for the superintendent to obtain a thorough knowledge of
the general construction and principles of the particular scrap-washer
employed. In the past it was not uncommon to find superintendents innocent
of the fact that a certain type of washer possessed movable parts upon
which the efficiency of the cleansing largely depended. It was often found
that these parts, which were intended to be removed and cleaned at
intervals, had become firmly fixed and could not be removed for inspection.
It must be recognised also that the machines are liable to considerable
damage if extraneous substances are allowed to enter--for example,
tapping-knives, stones, pieces of iron, spouts, etc., which are sometimes
present in the loose scraps of rubber or shavings, owing to the
carelessness of coolies. Under the best regulated-system, such accidents
occasionally occur, but a great deal of trouble could be avoided by having
it understood that each charge must be sorted over before entering the
washer.
Again a deal of extra work, and much wear and tear, is caused by the
_abuse_ of the scrap-washer--_e.g._, in the cleansing of earth-scrap. As
this reaches the factory it often contains a quantity of internal or
adhering earth. Before entering the washer a good proportion of the
external soil could be removed if the scraps were thrown into a tank and
given a thorough soaking and stirring. In a similar manner dry
bark-shavings, which have been allowed to accumulate, could be softened.
In the actual working of scrap-washers instructions are generally given by
the makers. These sometimes advise the introduction of warm water (or of
steam into the cold water supply) for an interval during the working of
each charge. Where possible, such instructions should be followed, as by
this means the individual pieces of rubber are massed together, in the
final stage, into a "sausage" form which is easy to transport and to
manipulate in the ordinary crepeing battery.
COMPOUND CREPES.--The attitude of both buyers and sellers with regard to
the types of lower grade rubbers appears to be changing. In the past, from
any one estate there might be obtained as many as six grades of crepe below
No. I. These comprised:
(1) A pale rubber (often streaked) obtained from coagulation of cup
washings and bucket rinsings.
(2) A pale rubber (often streaked) obtained by coagulation of the
skimmings from the surface of the No. 1 latex.
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