The Progress of Invention in the Nineteenth Century.Byrn, Edward W. (Edward Wright)
History
The Progress of Invention in the Nineteenth Century.
Byrn, Edward W. (Edward Wright)
Inventions -- History; Inventions -- History -- 19th century
When the iron runs from the bottom of the blast furnace it is allowed to
flow into trough-like moulds in the sand of the floor, and forms pig
iron. Pig iron can be remelted and cast into various articles in moulds,
but it cannot be wrought with the hammer, nor rolled into rails or
plates, nor welded on the anvil, because it is still a compound of iron
and carbon with other impurities, and is crystalline in character. To
bring it into wrought iron, which is malleable and ductile, it is
puddled and refined, which involves chiefly the burning out of the
carbon and silicon. The pig iron is remelted (see Fig. 251) in the
tray-shaped hearth _b_ from the heat of the fire in the reverberatory
furnace _a_, the reverberatory furnace being one in which the materials
treated are exposed to the heat of the flame, but not to contact with
the fuel. The hot flame mixed with air beating down upon the melted iron
on hearth _b_ for two hours or so, burns out the silicon and carbon, the
process being facilitated by stirring and working the mass with tools.
During the operation the oxygen of the air combines with the carbon and
forms carbonic acid gas, which, in escaping from the metal, appears to
make it boil. When the iron parts with its carbon it loses its fluidity
and becomes plastic and coherent, and is formed into balls called
_blooms_. These blooms consist of particles of nearly pure iron
cohering, but retaining still a quantity of slag or vitreous material,
and other impurities, which slag, etc., is worked out while still, hot
by a squeezing, kneading, and hammering process to form wrought iron
that may be worked into any shape between rolls or under the hammer.
[Illustration: FIG. 252.--BESSEMER CONVERTER DURING THE “BLOW.”]
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