The Progress of Invention in the Nineteenth Century.Byrn, Edward W. (Edward Wright)
History
The Progress of Invention in the Nineteenth Century.
Byrn, Edward W. (Edward Wright)
Inventions -- History; Inventions -- History -- 19th century
_Bessemer Steel._--Steel is a compound of iron and carbon, standing
between wrought iron and cast iron. Wrought iron has, when pure,
practically no carbon in it, while cast iron has a considerable
proportion in excess of steel. Steel making consists mainly in so
treating cast iron as to get rid of a part of the carbon and other
impurities. Of all methods of steel making, and in fact of all the steps
of progress in the art of metal working, none has been so important and
so far reaching in effect as the Bessemer process: It was invented by
Henry Bessemer, of England, in 1855. About fifty British patents were
taken by Mr. Bessemer relating to various improvements in the iron
industry, but those representing the pioneer steps of the so-called
Bessemer process are No. 2,321, of 1855; No. 2,768, of 1855, and No.
356, of 1856. The process is illustrated in Figs. 252, 253 and 254. The
converter in which the process is carried out is a great bottle-shaped
vessel 15 feet high and 9 feet wide, consisting of an iron shell with a
heavy lining of refractory material, capable of holding eight or more
tons of melted iron, and with an open neck at the top turned to one
side. It is mounted on trunnions, and is provided with gear wheels by
which it may be turned on its trunnions, so that it may be maintained
erect, as in Fig. 252, or be turned down to pour out the contents into
the casting ladle, as in Figs. 253 and 254. At the bottom of the
converter there is an air chamber supplied by a pipe leading from one of
the trunnions, which is hollow, and a number of upwardly discharging air
openings or nozzles send streams of air into the molten mass of red hot
cast iron. The red hot cast iron contains more or less carbon and
silicon, and the air uniting with the carbon and silicon burns it out,
and in doing so furnishes the heat for the continuance of the operation.
When the pressure of air is turned into the mass of molten iron a tongue
of flame increasing in brilliancy to an intense white, comes roaring out
of the mouth of the converter, and a violent ebullition takes place
within, and throws sparks and spatters of metal high in the air around,
producing the impression and scenic effect of a volcano in eruption. In
fifteen minutes the volume and brilliancy of the flame diminish, and
this indicates the critical moment of conversion into tough steel, which
must be adjusted to the greatest nicety. When the carbon is sufficiently
burned out the blast is stopped and the converter turned down to receive
a quantity of ferro-manganese or spiegeleisen (a compound of iron
containing manganese), which unites with and removes the sulphur and
oxide of iron, and then the lurid monster, with its breath of fire
abated, and its energy exhausted, bows its head and vomits forth its
charge of boiling steel, to be wrought or cast into ten thousand useful
articles.
[Illustration: FIG. 253.--POURING THE MOLTEN METAL.]
[Illustration: FIG. 254.--SIDE VIEW, SHOWING TURNING GEARS.]
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