History, Modern -- 19th century; Nineteenth century
The use of electricity for heating is not confined to electric
furnaces, in which the exceedingly high temperature obtainable is the
factor giving rise to success. While it is not likely that electricity
will soon be used for general heating, special instances, such as the
warming of electric cars in winter by electric heaters, the operation
of cooking appliances by electric current, the heating of sad-irons and
the like, give evidence of the possibilities should there ever be found
means for the generation of electric energy from fuel with such high
efficiency as eighty per cent. or more. Present methods give, under
most favorable conditions, barely ten per cent., ninety per cent. of
the energy value of the fuel being unavoidably wasted.
Another application of the heating power of electric currents is
found in the Thomson electric welding process, the development of
which has practically taken place in the past ten years. In this
process an exceedingly large current, at very low electric pressure,
traverses a joint between two pieces of metal to be united. It heats
the joint to fusion or softening; the pieces are pushed together and
welded. Here the heat is generated in the solid metal, for at no time
during the operation are the pieces separated. The current is usually
obtained from a welding transformer, an example of an extreme type
of step-down transformer. Current at several hundred volts passed
into the primary winding is exchanged for an enormous current at only
two or three volts in the welding circuit in which the work is done.
The present uses of this electric welding process are numerous and
varied. Pieces of most of the metals and alloys, before regarded as
unweldable, are capable of being joined not only to pieces of the same
metal, but also to different metals. Electric welding is applied on
the large scale, making joints in wires or rods, for welding wagon and
carriage wheel tires, for making barrel-hoops and bands for pails,
for axles of vehicles, and for carriage framing. It has given rise to
special manufactures, such as electrically welded steel pipe or tube,
wire fencing, etc. It is used for welding together the joints of
steel car-rails, for welding teeth in saws, for making many parts of
bicycles, and in tool making. An instance of its peculiar adaptability
to unusual conditions is the welding of the iron bands embedded within
the body of a rubber vehicle tire for holding the tire in place. For
this purpose the electric weld has been found almost essential.
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