The Rare Earths: Their Occurrence, Chemistry, and TechnologyLevy, Stanley Isaac
Science
The Rare Earths: Their Occurrence, Chemistry, and Technology
Levy, Stanley Isaac
Rare earths
The extraction of pure thorium compounds from monazite is a process of
very great technical difficulty. The percentage of thoria is small,
whereas that of the ceria oxides is high. The mineral is almost always
decomposed by heating with concentrated sulphuric acid, and when the
resulting pasty mass is taken up with water, a large amount of free
sulphuric acid must be present in order to hold the rare earth
phosphates in solution. For the separation of thoria from ceria and
yttria compounds in acid solution no processes were known until quite
recently. When it is remembered that the thorium nitrate used for the
manufacture of mantles must be of a degree of purity which very few
commercial products ever approach, some idea of the difficulties of the
extraction may be obtained.
~Decomposition of the Monazite.~--Two processes have been used for the
working up of monazite. The first of these consists in fusing the
mineral with soda, and extracting the sodium phosphate with water; the
earths may then be taken into solution with acid, and the separation
effected as outlined below. This method is very rarely used. A process
has been proposed, in which the monazite is fused with carbon in an
electric furnace; the cooled mass is treated with mineral acids, which
take the earths into solution free from phosphoric acid. No technical
application has so far been made of this proposal.
The method commonly used is that in which the sand is decomposed by
means of sulphuric acid. The charge usually employed, about two to three
hundred kilograms, requires from four to six hours’ heating, about twice
the weight of concentrated acid being needed. The operation is carried
out in cast-iron vessels, and an efficient draught must be maintained to
remove the acid fumes; the factories are usually isolated. The treatment
with sulphuric acid converts the phosphates chiefly into sulphates; when
the reaction is finished, the liquor fumes strongly and begins to
thicken, heating being stopped when a thick broth is obtained. The
cooled mass is extracted with water, care being taken to maintain a
degree of acidity sufficient to prevent any precipitation of the
phosphates.
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