This machine enlarged at one bound the whole scale of working in iron,
and permitted Maudsley's lathe to develop its entire range of capacity.
The old 'tilt-hammer' was so constructed that the more voluminous the
material submitted to it, the _less_ was the power attainable; so that
as soon as certain dimensions had been exceeded, the hammer became
utterly useless. When the _Great Western_ steamship was in course of
construction, tenders were invited from the leading mechanical firms for
the supply of the enormous paddle-shaft required for her engines. But a
forging of the size in question had never been executed, and no firm in
England would undertake the contract. In this dilemma, Mr Nasmyth was
applied to, and the result of his study of the problem was this
marvellous steam-hammer--so powerful that it will forge an Armstrong
hundred-pounder as easily as a farrier forges a horse-shoe, and so
delicately manageable that it will crack a nut without bruising its
kernel!
BESSEMER STEEL.
In 1722, Réaumur produced steel by melting three parts of cast-iron with
one part of wrought iron (probably in a crucible) in a common forge; he,
however, failed to produce steel in this manner on a working scale. This
process has many points in common with the Indian Wootz-steel
manufacture.
As we have seen, to Benjamin Huntsman, a Doncaster artisan, belongs the
credit of first producing cast-steel upon a working scale, as he was the
first to accomplish the entire fusion of converted bar-iron (that is,
blister-steel) of the required degree of hardness, in crucibles or clay
pots, placed among the coke of an air-furnace. This process is still
carried on at Sheffield and elsewhere, and is what is generally known as
the crucible or pot-steel process. It was mainly supplementary to the
cementation process, as formerly blister-steel was alone melted in the
crucibles; but latterly, and at the present time, the crucible mode of
manufacture embraces the fusion of other varieties and combinations of
metal, producing accordingly different classes and qualities of steel.
Public-domain text, read in full here on John Shaqi.
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