The Romance of Industry and Invention — John Shaqi
The Romance of Industry and Invention
History
The Romance of Industry and Invention
Industrial arts; Inventions
Sir Henry Bessemer's process for making steel, which is now so largely
practised in England, on the continent of Europe, and in America, was
patented in 1856. It was first applied to the making of malleable iron,
but this has never been successfully made by the Bessemer method. For
the manufacture of a cheap but highly serviceable steel, however, its
success has been so splendid that no other metallurgical process has
given its inventor so great a renown. Although the apparatus actually
used is somewhat costly and elaborate, yet the principle of the
operation is very simple. A large converting vessel, with openings
called tuyères in its bottom, is partially filled up with from 5 to 10
tons of molten pig-iron, and a blast of air, at a pressure of from 18 to
20 lb. per square inch, is forced through this metal by a blowing
engine. Pig-iron contains from 3 to 5 per cent. of carbon, and, if it
has been smelted with charcoal from a pure ore, as is the case with
Swedish iron, the blast is continued till only from .25 to 1 per cent.
of the carbon is left in the metal, that is to say, steel is produced.
Sometimes, however, the minimum quantity of carbon is even less than .25
per cent. In England, where a less pure but still expensive
cast-iron--viz. hæmatite pig--is used for the production of steel in the
ordinary Bessemer converter, the process differs slightly. In this case
the whole of the carbon is oxidised by the blast of air, and the
requisite quantity of this element is afterwards restored to the metal
by pouring into the converter a small quantity of a peculiar kind of
cast-iron, called _spiegeleisen_, which contains a known quantity of
carbon. But small quantities of manganese and silicon are also present
in Bessemer steel. The 'blow' lasts from 20 to 30 minutes. Steel made
from whatever kind of pig-iron, either by this or by the 'basic'
process, is not sufficiently dense, at least for most purposes, and it
is accordingly manipulated under the steam-hammer and rolled into a
variety of forms. Bessemer steel is employed, as we have said, for heavy
objects, as rails, tires, rollers, boiler-plates, ship-plates, and for
many other purposes for which malleable iron was formerly used.
Basic steel is now largely made from inferior pig-iron, such as the
Cleveland, by the Thomas-Gilchrist process patented in 1878. It is,
however, only a modification of the Bessemer process to the extent of
substituting for the siliceous or 'acid' lining generally used, a lime
or 'basic' lining for the converter. Limestone, preferably a magnesian
limestone in some form, is commonly employed for the lining. By the use
of a basic lining, phosphorus is eliminated towards the end of the
'blow.' Phosphorus is a very deleterious substance in steel, and is
present, sometimes to the extent of 2 per cent., in pig-iron smelted
from impure ore.
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