Alfred Krupp devoted much attention to the production of steel of the
finest quality, and was the first German manufacturer who succeeded in
casting steel in large masses. In 1862 he exhibited in London an ingot
of finest crucible steel weighing twenty-one tons. Its dimensions were
nine feet high by forty-four inches diameter. The uniformity of quality
of this mass of metal was proven by the fact that when broken across it
showed no seam or flaw, even when examined with a lens. The firm can now
make such homogeneous blocks of seventy-five tons weight if required.
Such ingots are formed from the contents of a great number of small
crucibles, each containing from fifty to one hundred pounds of the
metal. The recent developments of the manufacture of steel by the
open-hearth process have removed all difficulty in procuring the metal
in masses large enough for all requirements, and of a tensile strength
so high as thirty-three to thirty-seven tons to the square inch.
Crucible steel, however, though more expensive, still holds its place
as the best and most reliable that can be produced; and nothing else is
ever used in the construction of a Krupp gun. By the perfected methods
in use at the Essen works, such steel can be made of a tensile strength
of nearly forty tons to the square inch, and of marvellous uniformity of
quality. The ores used in the Krupp works for making the best steel are
red hæmatite and spathic ore, with a certain proportion of
ferro-manganese. The crucibles employed are formed of a mixture of
plumbago and fire-clay, shaped by a mould into a cylindrical jar some
eighteen inches in height, and baked in a kiln. When in use, they are
filled with small bars of puddled metal, mixed with fragments of marble
brought from Villmar, on the Lahn. They are then shovelled into large
furnaces, whose floors are elevated three or four feet above the
ground-level. In the earthen floor of the immense room containing the
furnaces are two lines of pits, one set to receive the molten metal, the
other intended for the red-hot crucibles when emptied of their contents.
When the crucibles have undergone sufficient heating, the furnace doors
are opened simultaneously at a given signal, and the attendant workmen
draw out the crucibles with long tongs, and rapidly empty them into the
pits prepared for the reception of the metal. The empty crucibles when
cooled are examined, and if found unbroken, are used again; but if
damaged, as is usually the case, are ground up, to be utilised in making
new ones.
Public-domain text, read in full here on John Shaqi.
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