Thus, of necessity, the Harvester Company represents in the highest degree
the new American way of manufacturing: everything on a large scale,
elaborate machinery, unskilled workmen, and a vast surplus to drive it
past failures and misfortunes. From its ore mines in the Mesaba Range,
where I saw a steam-shovel heap a fifty ton railroad car in ten swings, to
the lumber yard of the McCormick Works, where 26,000,000 feet of hardwood
are seasoning in the sooty rays of the Chicago sun, it was a panorama of
big production.
"How many castings did your men make last year?" I asked of the hustling
Irish-American who rules over one of the McCormick foundries.
"Very nearly 44,000,000, sir," he replied. "And the gray iron foundry over
there uses three times as much iron as we do, and it made more than
12,000,000."
Fifty-six million castings! Merely to count these would take the whole
Minnesota Legislature sixteen days, even though every member worked eight
hours a day and counted sixty castings a minute. Far, far behind are the
simple, old-fashioned days, when a reaping tool was made of two
pieces--the handle and the blade. There are now 300 parts in a
horse-rake, 600 in a mower, 3,800 in a binder.
When McCormick built his first hundred reapers in 1845, he paid four and a
half cents for bolts. That was in the mythical age of hand labour. To-day
fifty bolts are made for a cent. So with guard-fingers. McCormick paid
twenty-four cents each when James K. Polk was in the White House. Now
there is a ferocious machine, which, with the least possible assistance
from one man, cuts out 1,300 guard-fingers in ten hours, at a labour-cost
of six for a cent.
Also, while exploring one of the Chicago factories, I came upon a herd of
cud-chewing machines that were crunching out chain-links at the rate of
56,000,000 a year. Nearby were four smaller and more irritable automata,
which were biting off pieces of wire and chewing them into linchpins at a
speed of 400,000 bites a day.
"Take out your watch and time this man," said Superintendent Brooks of the
McCormick plant. "See how long he is in boring five holes in that great
casting."
"Exactly six minutes," I answered.
"Well, that's progress," observed Brooks. "Before we bought that machine,
it was a matter of four hours to bore those holes."
In the immense carpenter shop he pointed to another machine. "There is one
of the reasons," he said, "why the small factories have been wiped out.
That machine cost us $2,500. Its work is to shape poles, and it saves us a
penny a pole; that is profitable to us because we use 300,000 poles a
year."
In one of its five twine mills--a monstrous Bedlam of noise and fuzz,
which is by far the largest of its sort in the world--there is enough
twine twisted in a single day to make a girdle around the earth.
Public-domain text, read in full here on John Shaqi.
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