The Science of BrickmakingHarris, George Frederick
Science
The Science of Brickmaking
Harris, George Frederick
Brickmaking -- Handbooks, manuals, etc.
The reader will see at a glance that the range of variation permissible
in fire-clays is very wide. These earths are all found close together,
and are utilised for similar purposes, though often blended to produce
desired results. It will be noticed that one of them (No. 6) contains
as much as 83.29 of silica, whilst another has no more than 47.55 per
cent. The range with reference to alumina is very wide also, from 8.10
percent. (No. 6) to 31.35. The refractory character of any sample of
fire-clay is determined by the proportions in which the silica and
alumina are contained, and by the absence of lime, iron, and other
easily fluxible substances. The proportion of iron discovered in sample
No. 2 is certainly much in excess of the requirements of the material,
as a fire-clay, and this no doubt is tempered by admixture, unless
utilised for inferior goods. The iron oxide in the other samples is
about sufficient for general purposes. The amount of lime present in
all the samples constitutes a good feature; much lime cannot on any
account be allowed in earths for fire-clay goods. With so much iron
present, and the fair proportions of magnesia (except in sample No.
4) these clays may be regarded as typical, with the exception of
No. 6. They have been utilised for many years in the manufacture of
fire-bricks and the like.
_Chemical Composition of Fire-clays, from Welsh localities._
------------+-------+-------+-------
| 1 | 2 | 3
+-------+-------+-------
Silica | 50.35 | 56.90 | 54.80
Alumina | 23.50 | 24.90 | 27.60
Iron oxide | 10.40 | 2.83 | 2.56
Soda | 1.55 | 3.00 | 2.00
Magnesia | 1.45 | 1.07 | 1.00
Water, etc. | 11.85 | 11.60 | 11.80
------------+-------+-------+-------
The first thing that will strike the reader on looking at these results
on Welsh materials, is their uniform composition as compared with the
clays from Newcastle. Yet there is as much as 10.40 per cent. of iron
in sample No. 1, which cannot be a first-rate clay. Its proportion of
silica to alumina is, however, excellent, and, as in sample No. 3, the
amount of soda and magnesia is not excessive. The soda in sample No.
2 (which acts somewhat like lime in the kiln) taken together with the
magnesia and iron in the same material, is too much for a first-class
clay, and would have to be suitably modified before good results could
be obtained. On the whole, it is possible that sample No. 3 would yield
the best results from the chemical standpoint.
Public-domain text, read in full here on John Shaqi.
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