The Science of BrickmakingHarris, George Frederick
Science
The Science of Brickmaking
Harris, George Frederick
Brickmaking -- Handbooks, manuals, etc.
As a general rule, where care is exercised in the drying, the cracks
arise from the brick-earth being too wet or plastic in the first
place, and it cannot be too well understood that, _cæteris paribus_,
the wetter the earth the more liable it is to crack during drying. The
contraction, even when the unburnt brick is shielded, and in the open
air, often proves too much for the material. Then we have that class of
brick-earth composed of too much clay, and that would be improved by
the addition of sand--just how much depends on the particular earth;
and there is no better method of ascertaining the quantity required
than by subjecting the materials to direct practical experiment in
the kiln. Where no sand is available, it frequently happens that
brick-dust will answer the purpose, though this may be at the expense
of homogeneity in the long run. In the semi-dry process of manufacture
the initial causes of cracking are not present, the block having to
contract so little that it may be taken from the press and stacked in
the kiln for burning. Unless the brick-earth be carefully prepared,
however, the surfaces of the hard blocks produced by that process are
liable to develop minute cracks. And here it may be stated that unless
the clay, with brick dust or other foreign substance, be thoroughly
incorporated prior to being sent under the press, and the whole ground
very fine, it is impossible to prevent cracking during some part of the
process.
Apart from the fierce and variable drying action of the open air, we
have a fruitful source of cracks in the indentations made by stamping
the makers’ name or trade-mark upon the blocks. With bricks burnt
very hard this does not so much matter, but on the commoner kind of
materials one may often perceive minute, hair-like cracks radiating
from the indentations. We presume that in this age of advertising it is
impossible to convince many makers of that fact, yet if full justice is
to be done to the material, it will be better not to make any sharp or
deep marks on the brick.
The commoner kinds of brick-earth, as we have seen, mostly possess
gross particles, grit, pebbles, &c.; these act as so many centres from
which cracks radiate either during the drying or burning, and apart
from their influence in a chemical sense, they are apt to seriously
weaken the brick.
It is truly marvellous to see how little attention many large makers
pay to the initial drying; often the long rows of drying blocks are
left unprotected except for a rude kind of roof placed over them. The
passing shower of rain drives in underneath, and wets the exposed
surfaces, causing the clay to swell. These surfaces, being moister than
the remaining portions of the brick, contract at a different rate,
the centre occasionally being drier than the outside. The unequal
contraction produces minute cracks even in most excellent earths.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account