[Illustration:
Cutting the curd
]
=Cheddaring or Matting.=—After thorough draining, the curd is packed
together in the bottom of the vat or on a “sink” provided with a false
bottom covered with cheese-cloth. After fermenting for 10 or 15 minutes
it is cut into large pieces which are again packed together for further
matting. The exact condition to be attained can be determined only by
experience.
[Illustration:
“Cheddaring” or “Matting” the curd
]
A simple test, the “Hot Iron Test,” may, however, help the cheesemaker
to judge of this point. A handful of curd squeezed together and touched
to a hot steam pipe or an iron rod heated almost red-hot in the fire
under the boiler, and slowly withdrawn, will leave threads sticking to
the iron. Depending upon the maturity of the curd, the threads will
break at a length of from ½ to 2 inches. Usually fermentation is
considered sufficient when threads 1½ inches long are formed by this
test.
[Illustration:
Curd mill
]
=Salting.=—The matting is then interrupted by breaking up and salting
the curd. This can be done by hand or by a curd-mill which cuts or
breaks up the curd and permits a thorough mixing in of the salt. Two or
three pounds of salt to one hundred pounds of curd, or the curd from
1,000 lbs. of milk, is the usual ratio.
=Pressing.=—Stirring and cooling the salted curd to about 80° F. makes
it ready for packing into the hoops in which it is to be pressed. The
hoop is usually a cylinder of heavy tin with a “follower” of wood on
which the pressure is applied. Before the curd is put in, the hoop is
lined with cheese-cloth which remains on the cheese, when it is taken
out. The press mostly used in the factory is the continuous pressure
“gang-press” in which a number of cheeses can be pressed at the same
time.
=Curing.=—After 18 hours’ pressure the cheese is taken out of the press
and out of the hoop, weighed and placed on a shelf or table in the
curing room. For the first week or ten days it is kept at a temperature
of about 70°, later the cheese is removed to a cooler room and possibly
placed in cold storage. Usually it is paraffined to prevent too much
drying and cracking of the rind.
[Illustration:
Filling the curd into the hoops
]
To cure a first-class Cheddar cheese takes from three to six months, but
most of the American cheese is made to cure much more quickly and is
eaten two to four months old. Indeed, it is generally shipped from the
factory eight to ten days old and whatever further curing it gets is in
the warehouse of the commissionman or in the grocery store.
[Illustration:
The Gang press
]
Public-domain text, read in full here on John Shaqi.
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