The story of paper-making : $b an account of paper-making from its earliest known record down to the present timeButler, Frank Osgood
History
The story of paper-making : $b an account of paper-making from its earliest known record down to the present time
Butler, Frank Osgood
Papermaking
Before the science of chemistry had been called upon to furnish its
potent aid in the process of paper-making, the rags used were moistened
and piled together in some warm, damp place, often in a cellar, where
they were left to decay for a period--twenty days or more. During this
time, the perishable portion, sometimes spoken of as vegetable gluten,
fermented or decayed to such an extent that it could be washed from the
fibrine, or long, white elastic filaments. Before being submitted to
the process of decomposition, the rags were of course dusted, and, as
far as possible, cleansed from all mineral, foreign, or indissoluble
substances, after which they were cut into small pieces. When the
fermentation engendered by heat and moisture had done its important
work, the rags were boiled and washed, and finally beaten to a smooth
pulp by the use of mallets.
In the early days of paper-making, before the discovery of the use
of chemical agents to remove the coloring matter, the color of the
paper was determined by that of the rags or other material, modified
somewhat by the boiling and washing. When it was discovered that
certain chemicals would dissolve or separate the coloring matter from
the tissue, one great factor in the cost of making white paper was
eliminated. Lye, lime, solutions of chlorine and of chloride of lime
were employed for the purpose.
♦Hand-made process♦
The fibers having been separated, by this slow and tedious method, from
all foreign matter, they were placed in a vat, with a proper admixture
of water to form a soft, slightly cohering mass of “pulp.” The next
step in the process was the forming of the paper sheets. For this
purpose the paper-maker employed a fine wire screen, or cloth, called
the “mold,” which was oblong in shape, and supported by a light frame
underneath. Above this was placed a very shallow frame known as the
“deckel,” which in size and shape corresponded exactly with the mold.
Dipping the mold into the mass of pulp, the operator filled it even
with the top of the deckel, the thickness of the paper being determined
by the depth of the deckel-frame. Then as the water from the pulp
drained through the wire cloth, the operator moved the mold back and
forth, giving a constant, even, and gentle motion to the mass within.
♦The watermark♦
The manner in which the wires of the mold were arranged gave to certain
papers their distinguishing characteristics. In some molds the wire was
woven like cloth, and the product was therefore known as “wove” paper;
in others, the small wires ran only one way, straight and very close
together, and were crossed by stronger wires an inch or so apart, the
paper in this case being called “laid” paper. At some point in the wire
of the mold a small figure was worked out, also in wire, and as the
pulp was shaken it became a little thinner over the design, leaving the
impress known as the “watermark.”
Public-domain text, read in full here on John Shaqi.
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