The story of paper-making : $b an account of paper-making from its earliest known record down to the present timeButler, Frank Osgood
History
The story of paper-making : $b an account of paper-making from its earliest known record down to the present time
Butler, Frank Osgood
Papermaking
For machine-finished book and print papers, as well as for other
cheaper grades, the process ends with the calenders, after which the
paper is slit into required widths by disk-knives, which are revolving,
and so cut continuously. Paper intended for web newspaper presses is
taken off in continuous rolls of the widths required, varying from
seventeen to seventy-six inches, according to the size of the paper to
be printed. These reels contain from fifteen to twenty-five thousand
lineal feet of paper, or from three to five miles. The amount of paper
used in disseminating the news of the day is enormous; sometimes one
or two mills are required to manufacture the supply for a single
metropolitan daily, while one New York newspaper claims to have used
four hundred and fifty tons of paper in one Christmas edition, which is
about four times the amount of its regular daily consumption.
After having been slit into the proper widths by the revolving knives,
ordinary flat and book papers are cut into sheets by a straight knife
revolving at proper intervals on a horizontal drum. The paper, in
sheets, is carried by a traveling apron onto a receiving table at
the end of the machine, where the sheets as they fall are carefully
examined by experts, usually women, who remove any that may be
imperfect.
♦The immensity of modern machines♦
The entire length of a paper machine, from the screens to the
calenders, is about one hundred and twenty-five feet, while the
height varies, the average being about ten feet. The machines, while
necessarily of the finest adjustment, are ponderous and heavy, weighing
in some cases as much as four hundred tons, this being the weight of
the machine itself, exclusive of its foundations. The machine-room is
of necessity well lighted and thoroughly ventilated, and should be kept
clean throughout, as cleanliness is an essential factor in the making
of good paper.
♦Deckel edging♦
While the same general process applies to all classes of paper made,
the particular character of any paper that is to be produced determines
exactly the details of the process through which it shall pass, and
regulates the deviations to be made from the general operations in
order to secure special results. For example, some papers are wanted
with a rough or “antique” finish, as it is called; in such cases
calendering is omitted. Another special process is that by which the
paper is made with a ragged or “deckel edge”; this result is obtained
in some mills by playing a stream of water upon the edge of the pulp,
crushing and thinning it, and thus giving it a jagged appearance. At
the present time this “deckel-edge” paper is being quite extensively
used in high-class bookwork.
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