As the car shot to the basement Theo noticed a change in the
appearance of the factory. On every floor they passed there was a hum
of machinery and a glimpse of endless rows of china dishes; they stood
on shelves; they covered tables; they were stacked one within another
upon long counters.
"Some dishes, eh?" Mr. Marwood laughed, reading the boy's thought.
"I never saw so many in my life!"
"You will see many more before you are through," remarked his
companion.
The elevator brought up with a jerk.
"Here we are!" exclaimed Mr. Marwood. "At least this is our way into
the slip-house."
He led Theo through a passage and across a court into the adjoining
building.
Here a white powder covered everything. Men who hurried by in overalls
and caps were dusty as millers, their hands being coated to the finger
tips with dried clay.
Mr. Marwood stepped forward into the long, cement-floored basement and
pointed to the tracks embedded in it.
"It is on these tracks," he said, "that the cars come in and deposit
their contents in the bins. The bins are of a pretty good size, you
see. They measure about sixteen by thirty-two feet, and each one will
hold eight car-loads of clay. After the different kinds of clay are
unloaded and placed in their respective bins, the proper combination
for specific varieties of porcelain must be weighed out and mixed in
the 'blungers,' as we call the mixing tanks. Now this body formula, or
clay combination, is not entrusted to the ordinary workman. It is
kept secret. Therefore we have on the trucks that carry the clay
between the bins and the blungers what we call charging-scales, which
weigh automatically each ingredient in the compound without betraying
it to the loader."
"That is pretty clever," replied Theo.
"Yes, it is a very ingenious device," Mr. Marwood agreed. "The
blungers in which the clay is mixed are over there. You can see
them--those great machines near the centre of the floor. They are
heavy steel tanks lined with vitrified brick, and in the middle of
each one is a revolving contrivance, with steel arms and teeth that
grind the clay up very fine and blend it thoroughly. While it is being
mixed in this way water is added to it, and also a certain amount of
powdered oxide of cobalt to whiten it."
"Just as we put blueing in clothes," Theo ventured.
Mr. Marwood assented.
"This cobalt has already been pulverized and sifted most carefully, so
there will be no particles in it, and so it will readily
dissolve. After the clay mixture has had this mauling--for I can call
it nothing else--the blunged compound, or slip, flows in liquid form
into the sifter machines where it is strained through silk gauze or
else a mesh of fine copper wire."
"I shouldn't think you could ever strain such stuff," Theo declared.
Public-domain text, read in full here on John Shaqi.
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