"The sifters do get very hard wear," answered Mr. Marwood, "and are
the machines most liable to get out of order. They become clogged. Our
sifters are self-cleaning. By that I mean they have an attachment
which removes the waste obstructing them. Nevertheless, even with this
improvement they still bother us at times. If you watch this sifting
machine carefully you can see that the method is one of sliding the
slip back and forth until it is forced through the straining ducts."
"And then what becomes of it?"
They walked on and stopped before another machine.
"This is a rough agitator," explained Mr. Marwood. "Into it is pumped
the liquid slip you just saw strained, and afterward this is brought
in contact with a series of horseshoe magnets which extract from the
mixture every atom of iron."
"Iron?" repeated Theo.
"All clay has metals in it," continued Mr. Marwood. "Should you leave
any of these in a pottery clay they would cause you much trouble, for
when the ware was fired the metals would melt and discolor your
porcelain. Sometimes this happens with cheap chinas. I dare say you
yourself have seen dishes that are specked with yellow, or have stains
here and there. Sometimes you can also detect bluish particles. That
means the cobalt has not been properly ground or sifted. In less
expensive wares such defects are frequent. But there is no excuse for
them when making fine quality porcelains."
Theo listened attentively.
"After this iron has been extracted," went on Mr. Marwood, "the slip
passes into smooth agitators, where it is simply kept well stirred in
order that the heavier ingredients in it may not settle to the
bottom. Then the liquid is forced by means of a slip-pump into the
filter-presses, and it is now that you begin to see an approach to the
clay used for shaping dishes. Up to this point the slip has been only
a thick creamy substance. Now the filter-press squeezes this through
canvas bags until after having been pressed between iron plates you
get your cakes of smoothly mixed clay of about the consistency of
putty. Each cake is of regulation size, and it is supposed to be an
inch-and-a-quarter in thickness, and to weigh forty-two pounds."
"The clay is now ready for use?" Theo asked.
"Practically so," was Mr. Marwood's reply, "although before it can be
sent to the jiggermen to be modeled it must pass through the pug-mill
to be made more plastic and workable. It is here that it gets its
final kneading, all the air bubbles in it being eliminated by a series
of steel knives."
"I must say it is pretty thoroughly prepared," smiled Theo.
Public-domain text, read in full here on John Shaqi.
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