"Don't tell me, Mr. Hennessey," he pleaded. "Don't tell me anything
that is secret. I can't listen. It wouldn't be right."
It was evident both to the superintendent and to Bob that his
distress was real, and although neither of them understood it Mr.
Hennessey cut short his explanation.
Try as they would the strange interruption left a jarring note
behind it, and to ease the tenseness the older man stepped forward
and, taking from a rack near by one of several glass tubes filled
with yellow liquid, held it up to the light.
"You see much must still be done to this stuff before it comes out
white," he said. "We squeeze the liquid through a series of filter
bags and also send it through other filters filled with black bone
coal."
"What is black bone coal?" Bob demanded.
"Bone coal is a product made by burning and pulverizing the large
bones left at the abbatoirs until a coarse-grained black powder not
unlike emery sand is made; if this is not allowed to become too fine
with using it is an excellent sugar filter. In fact, strangely
enough, nothing has ever been found to take its place, and it has
become a necessary but expensive agency employed in every sugar
refinery. Quantities of it are used; in our refinery alone we have
about a hundred bone coal filters and each one holds thirty tons of
black bone coal. That will give you some idea how much of it is
needed. We get nothing back on it, either, for in the process of
using it becomes finer, and after that it is good for nothing
unless, perhaps, to be made into cheap shoe-dressing. Unlike many of
the other industries sugar refining has no by-products; by that I
mean nothing on which the manufacturer may recover money. On the
contrary in the leather business, for example, almost every scrap of
material can either be utilized or sold for cash; odds and ends of
the hides go into glue stock, small bits of leather are made into
heel-taps or hardware fittings. But in refining cane-sugar there is
nothing to be turned back into money to reimburse the manufacturer
for his outlay. What isn't sugar is dead loss."
The three now moved on and saw how the heated juice traveled by
means of pipes from one vat to another, and how it constantly became
thicker and clearer.
"One of the greatest dangers to successful sugar making is
fermentation," observed Mr. Hennessey. "Sugar must continually be
stirred by revolving paddles to keep it from fermenting; we also are
obliged to take the greatest care that our vats and all other
receptacles are clean, and that the plant is immaculate. Frequently
we wash down all the walls with a solution of lime in order that the
entire interior of the refinery may be quite fresh."
"I didn't dream it was so much work to make white sugar," ventured
Bob, a little awed. "Our maple-sugar making was much simpler."
Public-domain text, read in full here on John Shaqi.
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