During recent years it has become the very general practice to use a
small machine called the "Bale Breaker" or "Cotton Puller," and to have
also working in conjunction with this machine long travelling "lattices"
called "mixing lattices." These perform the operation of "pulling" and
"mixing" the cotton much more quickly and effectively than by hand
labour.
The "Cotton Puller" or "Bale Breaker" (see Fig. 12) simply consists, in
its most useful form, of four pairs of coarsely fluted or spiked
rollers of about 6 inches diameter with a feed apron or lattice such as
is shown in the illustration.
Image: FIG. 12.--Bale breaker or puller.
The method adopted with the "Bale Breaker" and "mixing lattices" in use
is as follows:--
The various bales of cotton intended for "mixing" are placed very near
to the feed apron of the Bale Breaker, and a layer from each bale in
succession is placed on the apron. The latter feeds the cotton at a slow
rate to the revolving rollers of the machine, and as each pair of top
and bottom rollers that the cotton meets is revolving more rapidly than
the preceding pair, the result is a pulling asunder of the cotton by the
rollers, into much smaller pieces, quite suitable for the next machine.
The Bale Breaker delivers the cotton upon long travelling aprons of
lattice work, which carry the cotton away and deposit it upon any
desired portion of the floor to form the "mixing."
=Opening.=--The name of the next process, viz., "opening," has been given
it because its primary function is "to open" out the cotton to such an
extent that the greater bulk of the seed, leaf, sand, and dust is
readily extracted. The details of this machine and indeed practically of
all machines used in cotton spinning, vary so much with different
makers, that it would be utterly out of place to deal with them here, so
that it may be said at once, that all such points are entirely omitted
from this treatment of the subject.
The essential and principal portions of the machines are practically
identical for all makers, and it is with these only that it is proposed
to deal, taking in all cases the best present-day practice.
The opener, then, is a very powerful machine, being in fact the most
powerful used in cotton spinning, and the most important feature of the
machine is the employment of a strong beater, to which is fitted a large
number of iron or steel knives or spikes. These beat down the cotton and
open it at a terrific rate, the beater having a surface speed of perhaps
4000 feet a minute. Various fans, rollers, and other parts are employed
to feed the cotton to the beater, and to take it away again after
treatment. It will perhaps best serve the purpose of our readers if the
passage of the cotton be described through an opener of the most modern
and approved construction, dealing with the subject in non-technical
terms.
Public-domain text, read in full here on John Shaqi.
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