Attention was then directed to the smelting of ironstone by means of pit
coal. Amongst others, Lord Dudley gallantly struggled to establish a
manufactory in the neighbourhood of Stourbridge, and partially
succeeded; but what with riots among the ironworkers, who destroyed his
works, and the wars of the Great Rebellion, which ruined his fortune, he
reaped no advantage from his enterprise. Nothing contributed to arrest
the decline in this branch of trade, and towards the middle of last
century the number of furnaces, which in the reign of James I. had
amounted to 300, fell off to 59, the total make of which amounted to not
more than 17,350 tons, being an average of 294 tons per annum for each
furnace, a quantity very little exceeding that sometimes made in a
single week in some of the huge furnaces in Wales in the present day.
The partial use of pit coal in the process of smelting was revived in
Coalbrookdale, in Shropshire, about 1713. The chief difficulty was to
keep the coal in a state of combustion sufficiently intense for the
purpose of smelting the ore; the hand-worked bellows, or the more
powerful water movement, which produced blast enough for charcoal,
having comparatively little effect upon coal.
This obstacle was finally overcome through the perseverance and
enterprise of Dr. John Roebuck (a physician in Birmingham, and
grandfather of the late distinguished member for Sheffield), who,
seeking for more economical methods of smelting iron ore than those then
in use, founded in 1759 the now celebrated Carron Works, where John
Smeaton, the illustrious architect of the Eddystone lighthouse, first
introduced (1760) a new contrivance for throwing a powerful and constant
blast into the furnace. By means of a forcing pump, a large column of
air, of triple or quadruple density to that which had been previously
obtained, could now be poured into the furnace; and effects equivalent
to this great improvement followed. The same smelting oven that formerly
yielded ten or twelve tons weekly now sometimes produced forty tons in
the same period; and such was the impulse given to the trade by this
unexpected success of a powerful blast with pit coal that in 1788 the
manufacture of pig-iron in England, Wales, and Scotland amounted to
68,300 tons, being an increase of 50,950 tons on the quantity
manufactured previous to the introduction of pit coal.
Public-domain text, read in full here on John Shaqi.
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