Glass is substantially a solid solution of silica with a variety of
metallic oxides, chiefly those of sodium, potassium, calcium and lead,
sometimes magnesium, boron, zinc, barium and others.
By itself silica is too refractory to work easily, though silica
glass has some very valuable properties, and the alkaline oxides in
particular serve as the fluxes in common use. Other oxides are added to
obtain various desired properties, and some impurities may go with them.
The melted mixture is thus a somewhat complex solution containing
frequently half a dozen ingredients. Each has its own natural melting
and vaporizing point, so that while the blend remains fairly uniform
it may tend to lose some constituent while molten, or in cooling to
promote the crystallization of another, if held too near its particular
freezing point. Some combinations are more likely to give trouble from
this cause than others, and while a very wide variety of oxides can
be coerced into solution with silica, a comparatively limited number
produce a homogeneous and colorless glass useful for optical purposes.
Many mixtures entirely suitable for common commercial purposes are
out of the question for lens making, through tendency to surface
deterioration by weathering, lack of homogeneous quality, or
objectionable coloration. A very small amount of iron in the sand used
at the start gives the green tinge familiar in cheap bottles, which
materially decreases the transparency. The bottle maker often adds
oxide of manganese to the mixture, which naturally of itself gives the
glass a pinkish tinge, and so apparently whitens it by compensating the
one absorption by another. The resulting glass looks all right on a
casual glance, but really cuts off a very considerable amount of light.
A further difficulty is that glass differs very much in its degree of
fluidity, and its components sometimes seem to undergo mutual reactions
that evolve persistent fine bubbles, besides reacting with the fireclay
of the melting pot and absorbing impurities from it.
The molten glass is somewhat viscous and far from homogeneous. Its
character suggests thick syrup poured into water, and producing streaks
and eddies of varying density. Imagine such a mixture suddenly frozen,
and you have a good idea of a common condition in glass, transparent,
but full of striæ. These are frequent enough in poor window glass, and
are almost impossible completely to get rid of, especially in optical
glass of some of the most valuable varieties.
The great improvement introduced by Guinand was constant stirring of
the molten mass with a cylinder of fire clay, bringing bubbles to the
surface and keeping the mass thoroughly mixed from its complete fusion
until, very slowly cooling, it became too viscous to stir longer.
Public-domain text, read in full here on John Shaqi.
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