The tribes and castes of the North-Western Provinces and Oudh, Volume 1 (of 4)Crooke, William
History
The tribes and castes of the North-Western Provinces and Oudh, Volume 1 (of 4)
Crooke, William
Caste -- India -- History; Hindus -- India; Tribes -- India -- History
[Occupation.] 30. They practically do no agriculture. Their business is
smelting and forging iron. The following account of the manufacture is
given by Dr. Ball [109]:—“The furnaces of the Agariyas are generally
erected under some old tamarind or other shady tree on the outskirts of
a village, or under sheds in a hamlet where Agariyas alone dwell, and
which is situated in convenient proximity to the ore or to the jungle
of sâl (Shorea robusta), or bijay sâl (Pterocarpus marsupium), where
the charcoal is prepared. The furnaces are built of mud and are about
three feet high, tapering from below upwards from a diameter of rather
more than two feet at base to eighteen inches at top, with an internal
diameter of about six inches, the hearth being somewhat wider.
Supposing the Agariya and his family to have collected the charcoal and
ore, the latter has to be prepared before being placed in the furnace.
The magnetic ores are first broken into small fragments by pounding,
and are then reduced to a fine powder between a pair of mill-stones.
The hematite ores are not usually subjected to any other preliminary
treatment besides pounding. A bed of charcoal having been placed on the
hearth, the furnace is filled with charcoal and then fired. The blast
is produced by a pair of kettle-drum-like bellows, which consist of
basins loosely covered with leather in the centre of which is a valve.
Strings attached to these leather covers are connected with a rude form
of springs which are simply made by planting bamboos or young trees
into the ground in a sloping direction. The weight of the operator, or
pair of operators, is alternately thrown from one drum to the other,
the heels acting at each depression as stoppers to the valves. The
blast is conveyed to the furnace by a pair of hollow bamboos, and has
to be kept up steadily without intermission for from six to eight
hours. From time to time ore and fuel are sprinkled on the top of the
fire, and as fusion proceeds the slag is tapped off by a hole pierced a
few inches from the top of the hearth. For ten minutes before the
conclusion of the process, the bellows are worked with extra vigour,
and the supply of ore and fuel from above is stopped. The clay luting
of the hearth is then broken down, and the ball (giri) consisting of
semi-molten iron slag and charcoal is taken out and immediately
hammered, by which a considerable portion of the included slag which is
still in a state of fusion is squeezed out. In some cases the Agariyas
continue the further process, until after various reheatings in open
furnaces and hammerings, they produce clean iron fit for the market, or
even at times they work it up themselves into agricultural tools, etc.
Not unfrequently, however, the Agariya’s work ceases with the
production of the giri which passes into the hands of the Lohârs. Four
annas or six-pence is the price paid for an ordinary giri, and as but
two of these can be made in a very hard day’s work of fifteen hours’
Public-domain text, read in full here on John Shaqi.
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