The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
On ordinary machinery steel or nickel steel the temper can be drawn
to a dark blue or up to 900 deg.F. If the tool is of a special form
or character, the risk of melting or scaling the point cannot be
taken. In these cases the tool should be packed, but if there is
no packing equipment, a tool can be heated to as high heat as is
safe without risk to cutting edges, and cyanide or prussiate of
potash can be sprinkled over the face and then quenched in oil.
Some very adverse criticism may be heard on this point, but experience
has proved that such tools will stand up very nicely and be perfectly
free from scales or pipes. Where packing cannot be done, milling
cutters, and tools to be hardened all over, can be placed in muffled
furnace, brought to 2,220 deg. and quenched in oil. All such tools,
however, must be preheated slowly to 1,400 to 1,500 deg. then placed in
a high-speed furnace and brought up quickly. Do not soak high-speed
steel at high heats. Quench in oil.
We must bear in mind that the heating furnace is likely to expand
tools, therefore provision must be made to leave extra stock to
take care of such expansion. Tools with shanks such as counter
bores, taps, reamers, drills, etc., should be heated no further
than they are wanted hard, and quench in oil. If a forge is not
at hand and heating must be done, use a muffle furnace and cover
small shanks with a paste from fire clay or ground asbestos. Hollow
mills, spring threading dies, and large cutting tools with small
shanks should have the holes thoroughly packed or covered with
asbestos cement as far as they are wanted soft.
CUTTING-OFF STEEL FROM BAR
To cut a piece from an annealed bar, cut off with a hack saw, milling
cutter or circular saw. Cut clear through the bar; do not nick or
break. To cut a piece from an unannealed bar, cut right off with
an abrasive saw; do not nick or break. If of large cross-section,
cut off hot with a chisel by first slowly and uniformly heating
the bar, at the point to be cut, to a good lemon heat, 1,800 to
1,850 deg.F. and cut right off while hot; do not nick or break. Allow
the tool length and bar to cool before reheating for forging.
LATHE AND PLANER TOOLS
FORGING.--Gently warm the steel to remove any chill, is particularly
desirable in the winter, then heat slowly and carefully to a scaling
heat, that is a lemon heat (1,800 to 2,000 deg.F.), and forge uniformly.
Reheat the tool for further forging directly the steel begins to
stiffen under the hammer. Under no circumstances forge the steel
when the temperature falls below a dark lemon to an orange color
about 1,700 deg.F. Reheat as often as is necessary to finish forging
the tool to shape. Allow the tool to cool after forging by burying
the tool in dry ashes or lime. Do not place on the damp ground
or in a draught of air.
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