The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
COMPENSATING LEADS.--By the use of compensating leads, formed of
the same material as the thermo-couple, the cold junction can be
removed from the head of the thermo-couple to a point 10, 20 or 50
ft. distant from the furnace, where the temperature is reasonably
constant. Where greater accuracy is desired, a common method is
to drive a 2-in. pipe, with a pointed closed end, some 10 to 20
ft. into the ground, as shown in Fig. 128. The compensating leads
are joined to the copper leads, and the junction forced down to
the bottom of the pipe. The cold junction is now in the ground,
beneath the building, at a depth at which the temperature is very
constant, about 70 deg.F., throughout the year. This method will usually
control the cold-junction temperature within 5 deg.F.
Where the greatest accuracy is desired a compensating box will
overcome cold-junction errors entirely. It consists of a case enclosing
a lamp and thermostat, which can be adjusted to maintain any desired
temperature, from 50 to 150 deg.F. The compensating leads enter the box
and copper leads run from the compensating box to the instrument,
so that the cold junction is within the box. Figure 129 shows a
Brown compensating box.
[Illustration: FIG. 128.--Correcting cold-junction error.]
If it is desired to maintain the cold junction at 100 deg.: the thermostat
is set at this point, and the lamp, being wired to the 110- or
220-volt lighting circuit, will light and heat the box until 100 deg.
is reached, when the thermostat will open the circuit and the light
is extinguished. The box will now cool down to 98 deg., when the circuit
is again closed, the lamp lights, the box heats up, and the operation
is repeated.
[Illustration: FIG. 129.--Compensating box.]
BROWN AUTOMATIC SIGNALING PYROMETER
In large heat-treating plants it has been customary to maintain
an operator at a central pyrometer, and by colored electric lights
at the furnaces, signal whether the temperatures are correct or
not. It is common practice to locate three lights above each
furnace-red, white and green. The red light burns when the temperature
is too low, the white light when the temperature is within certain
limits--for example, 20 deg.F. of the correct temperature--and the
green light when the temperature is too high.
[Illustration: FIG. 130.--Brown automatic signaling pyrometer.]
Instruments to operate the lights automatically have been devised and
one made by Brown is shown in Fig. 130. The same form of instrument is
used for this purpose to automatically control furnace temperatures,
and the pointer is depressed at intervals of every 10 sec. on contacts
corresponding to the red, white and green lights.
[Illustration: FIG. 131.--Automatic temperature control.]
AN AUTOMATIC TEMPERATURE CONTROL PYROMETER
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