The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
It has been known for fifty years that a beam or rod would fail
at a relatively low stress if only repeated often enough. It has
been found, however, that each material possesses a limiting stress,
or endurance limit, within which it is safe, no matter how often
the loading occurs. That limiting stress for all steels so far
investigated causes fracture below 10 million reversals. In other
words, a steel which will not break before 10,000,000 reversals
can confidently be expected to endure 100,000,000, and doubtless
into the billions.
About the only way to test one piece such a large number of times
is to fashion it into a beam, load it, and then turn the beam in
its supports. Thus the stress in the outer fibers of the bar varies
from a maximum stretch through zero to a maximum compression, and
back again. A simple machine of this sort is shown in Fig. 10,
where _B_ and _E_ are bearings, _A_ the test piece, turned slightly
down in the center, _C_ and _D_ ball bearings supporting a load
_W_. _K_ is a pulley for driving the machine and _N_ is a counter.
[Illustration: FIG. 10.--Sketch of rotating beam machine for measuring
endurance of metal.]
HARDNESS TESTING
The word "hardness" is used to express various properties of metals,
and is measured in as many different ways.
"Scratch hardness" is used by the geologist, who has constructed
"Moh's scale" as follows:
Talc has a hardness of 1
Rock Salt has a hardness of 2
Calcite has a hardness of 3
Fluorite has a hardness of 4
Apatite has a hardness of 5
Feldspar has a hardness of 6
Quartz has a hardness of 7
Topaz has a hardness of 8
Corundum has a hardness of 9
Diamond has a hardness of 10
A mineral will scratch all those above it in the series, and will
be scratched by those below. A weighted diamond cone drawn slowly
over a surface will leave a path the width of which (measured by
a microscope) varies inversely as the scratch hardness.
"Cutting hardness" is measured by a standardized drilling machine,
and has a limited application in machine-shop practice.
"Rebounding hardness" is commonly measured by the Shore scleroscope,
illustrated in Fig. 11. A small steel hammer, 1/4 in. in diameter,
3/4 in. in length, and weighing about 1/12 oz. is dropped a distance
of 10 in. upon the test piece. The height of rebound in arbitrary
units represents the hardness numeral.
[Illustration: FIG. 11.--Shore scleroscope.]
Public-domain text, read in full here on John Shaqi.
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