The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
On some designs of automobiles a large amount of trouble is experienced
with the driving pinion. If the material and heat treatment specified
will not give satisfaction, rather than to change the design it is
possible to use the following analysis material, which will raise
the cost of the finished part but will give excellent service:
Carbon, 0.100 to 0.200 per cent; manganese, 0.350 to 0.650 per
cent; phosphorus, 0.040 maximum per cent; sulphur, 0.045 maximum
per cent; nickel, 4.750 to 5.250 per cent.
The heat treatment of pinions produced from this material consists
in carburizing at a temperature of from 1,600 to 1,650 deg.F. for a
sufficient length of time to secure a depth of case from 1/32 to
3/64 in. The pinions are then quenched in oil from a temperature
of 1,500 to 1,525 deg.F. to refine the grain of the core and quenched
in oil from a temperature of from 1,340 to 1,360 deg.F. To refine and
harden the case. The use of this material however, is recommended
only in an emergency, as high-nickel steel is very susceptible
to seams, secondary pipe and laminations.
The main criterion on rear-axle and pinion shafts, steering knuckles
and arms and parts of this general type is resistance to fatigue and
torsion. The material recommended for parts of this character is
either S. A. E. No. 6135 or No. 3135 steel, which have the chemical
composition given in Tables 9 and 7.
HEAT TREATMENT OF AXLES
Parts of this general type should be heat-treated to show the following
minimum physical properties: Elastic limit, 115,000 lb. per square
inch; elongation in 2 in., 16 per cent; reduction of area, 50 per
cent; Brinell hardness, 277 to 321.
The heat treatment used to secure these physical properties consists
in quenching from a temperature of from 1,520 to 1,540 deg.F. in water
and tempering at a temperature of from 975 to 1,025 deg.F. Where the
axle shaft is a forging, and in the case of steering knuckles and
arms, this heat treatment should be preceded by normalizing the
forgings at a temperature of from 1,550 to 1,600 deg.F. It will be
noted that these physical properties correspond to those worked
out for an ideal aviation engine crankshaft. If parts of this type
are designed with proper sections, so that this range of physical
properties can be used, the part in question will give maximum
service.
One of the most important developments during the Liberty engine
program was the fact that it is not necessary to use a high-analysis
alloy steel to secure a finished part which will give proper service.
This fact should save the automotive industry millions of dollars
on future production.
Public-domain text, read in full here on John Shaqi.
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