The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
Before hardening, the balls are annealed to relieve the stresses
of forging and grinding, this being done by passing them through a
revolving retort made of nichrome or other heat-resisting substance.
The annealing temperature is 1,300 deg.F.
The hardening temperature is from 1,425 to 1,475 deg.F. according to
size and composition of steel. Small balls, 5/16 and under, are
quenched in oil, the larger sizes in water. In some special cases
brine is used. Quenching small balls in water is too great a shock
as the small volume is cooled clear through almost instantly. The
larger balls have metal enough to cool more slowly.
Balls which are cooled in either water or brine are boiled in water
for 2 hr. to relieve internal stresses, after which the balls are
finished by dry-grinding and oil-grinding.
The ball makers have an interesting method of testing stock for
seams which do not show in the rod or wire. The Hoover Steel Ball
Company cut off pieces of rod or wire 7/16 in. long and subject
them to an end pressure of from 20,000 to 50,000 lb. A pressure
of 20,000 lb. compresses the piece to 3/16 in. and the 50,000 lb.
pressure to 3/32 in. This opens any seam which may exist but a
solid bar shows no seam.
Another method which has proved very successful is to pass the
bar or rod to be tested through a solenoid electro-magnet. With
suitable instruments it is claimed that this is an almost infallible
test as the instruments show at once when a seam or flaw is present
in the bar.
CHAPTER V
THE FORGING OF STEEL
So much depends upon the forging of steel that this operation must
be carefully supervised. This is especially true because of the
tendency to place unskilled and ignorant men as furnace-tenders
and hammer men. The main points to be supervised are the slow and
careful heating to the proper temperature; forging must be continued
at a proper rate to the correct temperature. The bar of stock from
which a forging was made may have had a fairly good structure, but
if the details of the working are not carefully watched, a seamy,
split article of no value may easily result.
HEATING.--Although it is possible to work steels cold, to an extent
depending upon their ductility, and although such operations are
commonly performed, "forging" usually means working _heated_ steel.
_Heating_ is therefore a vital part of the process.
Heating should be done slowly in a soaking heat. A soft "lazy"
flame with excess carbon is necessary to avoid burning the corners
of the bar or billet, and heavily scaling the surface. If the
temperature is not raised slowly, the outer part of the metal may
be at welding heat while the inner part is several hundred degrees
colder and comparatively hard and brittle.
Public-domain text, read in full here on John Shaqi.
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