The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy SteelColvin, Fred H. (Fred Herbert)
Science
The Working of Steel: Annealing, Heat Treating and Hardening of Carbon and Alloy Steel
Colvin, Fred H. (Fred Herbert)
Steel
The simplest carburizing substance is charcoal. It is also the
slowest, but is often used mixed with something that will evolve
large volumes of carbon monoxide or hydrocarbon gas on being heated.
A great variety of materials is used, a few of them being charcoal
(both wood and bone), charred leather, crushed bone, horn, mixtures
of charcoal and barium carbonate, coke and heavy oils, coke treated
with alkaline carbonates, peat, charcoal mixed with common salt,
saltpeter, resin, flour, potassium bichromate, vegetable fibre,
limestone, various seed husks, etc. In general, it is well to avoid
complex mixtures.
H. L. Heathcote, on analyzing seventeen different carburizers, found
that they contained the following ingredients:
Per cent
Moisture 2.68 to 26.17
Oil 0.17 to 20.76
Carbon (organic) 6.70 to 54.19
Calcium phosphate 0.32 to 74.75
Calcium carbonate 1.20 to 11.57
Barium carbonate nil to 42.00
Zinc oxide nil to 14.50
Silica nil to 8.14
Sulphates (SO3) trace to 3.45
Sodium chloride nil to 7.88
Sodium carbonate nil to 40.00
Sulphides (S) nil to 2.80
Carburizing mixtures, though bought by weight, are used by volume,
and the weight per cubic foot is a big factor in making a selection.
A good mixture should be porous, so that the evolved gases, which
should be generated at the proper temperature, may move freely
around the steel objects being carburized; should be a good conductor
of heat; should possess minimum shrinkage when used; and should
be capable of being tamped down.
Many "secret mixtures" are sold, falsely claimed to be able to
convert inferior metal into crucible tool steel grade. They are
generally nothing more than mixtures of carbonaceous and cyanogen
compounds possessing the well-known carburizing properties of those
substances.
QUENCHING
It is considered good practice to quench alloy steels from the pot,
especially if the case is of any appreciable depth. The texture
of carbon steel will be weakened by the prolonged high heat of
carburizing, so that if we need a tough core, we must reheat it
above its critical range, which is about 1,600 deg.F. for soft steel,
but lower for manganese and nickel steels. Quenching is done in
either water, oil, or air, depending upon the results desired.
The steel is then very carefully reheated to refine the case, the
temperature varying from 1,350 to 1,450 deg.F., depending on whether
the material is an alloy or a simple steel, and quenched in either
water or oil.
[Illustration: FIG. 32.--Case-hardening depths.]
There are many possibilities yet to be developed with the carburizing
of alloy steels, which can produce a very tough, tenacious austenitic
case which becomes hard on cooling in air, and still retains a
soft, pearlitic core. An austenitic case is not necessarily file
hard, but has a very great resistance to abrasive wear.
Public-domain text, read in full here on John Shaqi.
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