With the separate cylinder barrel they were now almost committed to a
three-piece cylinder. It would have been possible to combine the
barrel and head in a one-piece casting and then devise a method of
attachment, but this would have been more complex and certainly
heavier. For housing the valves, what was in effect a separate
cylindrical, or tubular, box was decided upon. This would lie across
the top of the cylinder proper at right angles to the cylinder axis,
and the two valves would be carried in the two ends of this box. The
cylinder barrel would be brought in at its head end to form a portion
of the cylinder head and then extended along its axis in the form of a
fairly large boss, a mating boss being provided on one side of the
valve box. The cylinder barrel would then be threaded into the valve
box and the whole tightened or fastened to the crankcase by means of
two sets of threads, one at each end of the barrel proper. This meant
that three joints had to be made tight with only two sets of threads.
This was accomplished by accurate machining and possibly even hand
fitting in combination with a rather thick gasket at the head end, one
flat of which bore against two different surfaces. This can be seen in
Figure 6, where the circular flange on the valve box contacts both the
crankcase and the cylinder barrel. Altogether it was a simple, light,
and ingenious solution to a rather complex problem.
At this point the question arises: Why was the engine layout such that
the exhaust took place close to the operator's ears? It would have
been possible, starting with the original design, to turn the engine
around so that the exhaust was on the other side. This would have
little effect on the location of the center of gravity, and the two
main drive chains would then have been of more equal length. However,
of the many factors involved, probably one of the principal
considerations in arriving at their final decision was the location of
the spark-advance control, which was in effect the only control they
had of engine output, except for complete shutoff. In their design
this was immediately adjacent to the operator; with a turned-around
engine, an extension control mechanism of some sort would have been
required. The noise of the exhaust apparently became of some concern
to them, as Orville's diary in early 1904 contains an entry with a
sketch labeled "Design for Muffler for Engine," but there is no
further comment.
Public-domain text, read in full here on John Shaqi.
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