The camshaft for the exhaust valves (101, Figure 6), was chain driven
from the crankshaft and was carried along the bottom of the crankcase
in three babbit-lined bearings in bearing boxes or lugs cast integral
with the case. Both the driving chain and the sprockets were standard
bicycle parts, and a number of bicycle thread standards and other
items of bicycle practice were incorporated in several places in the
engine, easing their construction task. The shaft itself, of mild
carbon steel, was hollow and on each side of an end bearing sweated-on
washers provided shoulders to locate it longitudinally. Its location
adjacent to the valves, with the cam operating directly on the rocker
arm, eliminated push rods and attendant parts, a major economy. The
cams were machined as separate parts and then sweated onto the shaft.
Their shape shows the principal concern in the design to have been
obtaining maximum valve capacity--that is, a quite rapid opening with
a long dwell. This apparent desire to get rid of the exhaust gas
quickly is manifested again in the alacrity with which they adopted a
piston-controlled exhaust port immediately they had really mastered
flight and were contemplating more powerful and more durable engines.
This maximum-capacity theory of valve operation, with its neglect of
acceleration forces and seating velocities, may well have been at
least partially if not largely the cause of their exhaust-valve
troubles and the seemingly disproportionate amount of development they
devoted to this part, as reported by Chenoweth, although it is also
true that the exhaust valve continued to present a problem in the
aircraft piston engine for a great many years after, even with the
most scientific of cam designs.
The rocker arm (102, Figure 6) is probably the best example of a small
part which met all of their many specific requirements with an extreme
of simplicity. It consisted of two identical side pieces, or walls, of
sheet steel shaped to the desired side contour of the assembly, in
which were drilled three holes, one in each end, to carry the roller
axles, and the third in the approximate middle for the rocker axle
shaft proper. This consisted of a piece of solid rod positioned by
cotter pins in each end outside the side walls (see Figure 5). The
assembly was made by riveting over the ends of the roller axles so
that the walls were held tightly against the shoulders on the axles,
thus providing the correct clearance for the rollers. The construction
was so light and serviceable that it was essentially carried over to
the last engine the Wrights ever built.
Public-domain text, read in full here on John Shaqi.
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