Three textile raw materials and their manufactureInternational Acceptance Bank
Science
Three textile raw materials and their manufacture
International Acceptance Bank
Textile fabrics; Textile fibers; Textile industry
Almost all cotton comes to the mill in standard compress bales of
five hundred pounds gross. The cotton is condensed to about 22 pounds
per cubic foot at the compress, wrapped in coarse jute bagging, and
circled with iron hoops. For some time there has been a movement to
improve the so-called square bale, or to replace it with a different
form of packing. Sea Island cotton is frequently packed in a smaller
round bale, and there is much to be said for this practice. What
we are concerned with here, however, is that the mill receives the
cotton in a compressed form which must be loosened before anything
can be done with it.
[Sidenote: THE BALE-BREAKER]
Accordingly, the first thing that happens is that the hoops are
cut, the bagging removed, and the cotton thrown by hand into the
feed-apron of the bale-breaker. This machine does nothing more than
to pick the compressed cotton apart and deliver it in tufts about the
size of a handfull on a belt conveyor.
[Sidenote: _The Opener_]
The travelling belt or feeder delivers these bunches of cotton into
machines called Openers, which simply repeat the operation of the
bale-breaker on a more thorough scale, reducing the large tufts into
many smaller ones. These small pieces are dropped into an air chute
and drawn along parallel rods up to the picker room. During transit
in the trunk much of the heavier dirt falls between the rods and is
removed.
In the most recent installations larger bale-breakers are used which
reduce the cotton to small tufts and deliver through an air pipe to
a condenser in the picker-room. The condenser either empties into
bins or else on to the automatic feed of the breaker-pickers.
[Illustration: _Bale Breakers_]
[Sidenote: _Pickers Remove Coarse Dirt_]
As the tufts come out of the chute they fall into the first of three
machines known as Pickers, whose function is to beat out the coarser
impurities and deliver the cotton in rolls of batting called laps.
In the first, or breaker-picker the tufts are thoroughly whirled
and pounded over grid-bars by rollers armed with short flail-like
projections, and then compressed into a continuous sheet or lap of a
given weight per yard, which is wound on a large spool and delivered
to the second, or intermediate picker. This machine practically
repeats the operation only that it combines four laps from the first
picker into one which it hands over to the last, or finisher picker.
The latter again takes four intermediate laps and forms them into
one sheet of fairly clean cotton, containing very little dirt or
seed, but still fairly filled with small particles of leaf. In these
preliminary operations the cotton has lost about five per cent. of
its weight.
[Illustration: _Picker Room_]
[Sidenote: _The Function of the Card_]
Public-domain text, read in full here on John Shaqi.
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