Three textile raw materials and their manufactureInternational Acceptance Bank
Science
Three textile raw materials and their manufacture
International Acceptance Bank
Textile fabrics; Textile fibers; Textile industry
The printing process is a very old one, and was employed centuries
ago in China and India, where natives used to impregnate cloth with
colored designs by pounding small wooden blocks carved and filled
with color on its surface. The modern printing machine has a series
of copper rollers in which the design to be printed is etched or
sunk. Under each roller where it is fixed in the printing press is a
trough filled with the particular coloring matter which that roller
is to print on the cloth. As the mechanism revolves the roller is
constantly supplied with new color, which is scraped off its surface
except where the sunken design holds it, by a knife, called the
doctor. If the design calls for six colors there will be six rollers
at work, and so on up to fourteen colors at a single run through the
press.
[Sidenote: _Engraving_]
An infinite number of designs are printed, and the method of getting
them etched on the copper roller is a fascinating one. A zinc plate
is carved by hand on a greatly enlarged scale from the original
sketch, and from this plate the girls who operate the pantograph
machines transfer the outlines of each color on to the copper rollers.
[Illustration: _Printing Machine_]
[Sidenote: _The Pantograph_]
When the roller is placed in the pantograph it is coated with
varnish. As the girl traces the outlines of the design on her zinc
plate with a little pointer, she presses a treddle which brings a
number of little diamond points in contact with the roller. Each one
of these points cuts through the varnish, reproducing the design in
its original size. There will be as many points as the number of
times the design is repeated across the roller. When the roller is
finished it is given a bath in nitric acid which will eat into the
copper where the varnish has been cut away, thus sinking the design
so that it will hold color.
[Illustration: _A Battery of Forty-eight_]
[Sidenote: _Aging and Washing_]
There remain now only the finishing operations before the cloth is
ready to be packed for the market. Usually, after printing, the cloth
is steamed, or aged, to make the colors fast. Then it is fixed and
soaped thoroughly, after which it is run through the drier.
[Sidenote: _Starching_]
[Sidenote: _The Tenter_]
In order to give the cloth the proper “feel” an operation is next
performed which closely resembles warp sizing. A certain amount of
hot starch is pressed into the cloth, after which it is drawn through
the tenter frames and not only dried but stretched back to its normal
width. The tenter frame is about one hundred feet long and contains
long lines of steam pipes. On each side an endless chain with clips
grips the cloth and moving gradually further apart, these chains
stretch the cloth, delivering it dry and of even width. (Some goods,
notably those made for Asiatic consumption in England, are not only
starched but filled with China clay, which adds over 100% to their
weight.)
[Illustration: _Engraving Plate_]
Public-domain text, read in full here on John Shaqi.
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