Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
surface is made to clear the work by describing a slight curve. The
knife is adjusted accurately to the nose-plate, while the machine is in
motion, by varying the direction of eccentricity of the axis of the
knife-levers to that of the roller-levers. The fineness of the cutting
is regulated by varying the eccentricity of a movable stud-pin in a
plate on the crank-shaft which gives motion, through a train of
speed-reducing gear, to the several rollers. The knives are easily
removed and replaced, and require sharpening after every 4–6 hours’
working. Two men attend the machine, one to keep the feed-rollers
supplied, the other to watch that the knife is doing its work, and to
remove the tobacco as fast as it is cut.
_Drying._—The cut tobacco, as removed from the machine, is placed
loosely in a layer several inches deep in a large trough, provided with
a canvas false bottom; steam is introduced between the true and false
bottoms, and finds its way up through the tobacco, which is thus
rendered more easily workable. It is next transferred to a similar
trough having no false bottom, but a steam-jacketed floor instead; here
the tobacco is dry-heated, and at the same time lightened up by hand.
Finally, it is taken to a third trough, where cold air is forced through
the canvas false bottom, by means of a blower or fan. This last
operation dries the tobacco ready for use in the course of some hours;
but it has the disadvantage of dispersing part of the aroma, and is
therefore generally resorted to only when time presses. In other cases,
the drying is conducted on canvas trays. However performed, the drying
operation needs the greatest attention, to prevent the moisture being
extracted to such a degree as to destroy the profit which its presence
confers upon the manufacturer. With drying, the preparation of cut
tobacco for smoking in pipes is completed.
_Cake or Plug._—The manufacture of “cake” or “plug” is little carried on
in this country, as the Excise laws exclude the use of sweetening
matters, except when carried on in bond. The process is sufficiently
simple. Virginian leaf, with or without the addition of flavourings, is
sweated for a day or two, to deepen the colour, worked into a soft mass,
and next placed in moulds, and subjected to sufficient pressure to
ensure the cohesion of the mass. Each cake is then separately wrapped in
perfect leaf, and passes through a series of moulds, each smaller than
the last, and under increasing pressure in steam-jacketed
cupboard-presses, of which there are many forms. The combined effect of
the heat and pressure is to thoroughly impregnate the whole mass with
the natural juices of the leaf and the flavouring (if any has been
used), and to produce a rich dark colour.
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