Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
As the bobbin is filled, it is removed, and replaced by an empty one.
The rope is then unwound, and formed into rolls, by the aid of a spindle
with flanges at the sides, worked by a treadle, under a cushioned weight
which squeezes the coils closely together as they are wound. The
completed rolls are subjected to great pressure in steam-jacketed
presses, in the same way, and with the same object, as the cakes or
plugs.
_Cigars._—Cigars are composed of two parts, a core formed of pieces of
leaf placed longitudinally, known as “fillers,” and a covering formed of
perfect leaf, called the “wrapper.” Probably all the best cigars are
made by hand, the only tools required being a short-bladed sharp knife,
a receptacle containing an emulsion of gum, and a square wooden disc or
“cutting-board.” A portion of perfect leaf is first shaped to form the
wrapper of the cigar; then a bunch of fillers is moulded in the hand,
and rolled up tightly in the wrapper, the taper end being secured by
gumming. Expert workmen make the cigars remarkably uniform in weight and
shape. When made, they are sorted according to colour, deftly trimmed at
the thick end, and placed in their boxes in cupboards heated by
gas-stoves to finally dry or season before being stored for sale.
In America, machinery is introduced wherever possible. Moulds for
shaping the cigars are made of hard wood, sometimes partially lined with
tin, and of every possible size and form. A machine is made by Dubrul
and Co., of Cincinnati, for working 3 sets of moulds at once, 2 being
kept filled up under pressure while the 3rd is being filled, or the
bunches are being rolled up. A handy little machine for rolling the
fillers for cigars is that known as Henneman’s, made by Dubrul and Co.
The demand for scrap-made cigars, or those manufactured with short
fillers, has caused the introduction of machines for cutting and sifting
scrap. One made by Dubrul and Co. is shown in Fig. 27. It consists
essentially of a cylinder formed of hook-shaped, double-edged steel
blades, revolving against 3 series of fixed but adjustable steel blades,
thus permitting the size to be regulated at will.
[Illustration: FIG. 27.]
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